Tesla Founders Blog


Wasting Energy like Two Really Nice Refrigerators
October 12, 2008, 10:12 pm
Filed under: Energy, General, The Founder's Car

Details matter. You can get a lot of things right, but one seemingly little thing wrong can make a huge difference. Such is true with the energy consumption of my Tesla Roadster. Let me explain.

Soon after I got my car, I noticed a funny thing: the ESS coolant pump seems to run all the time. Even when the car is off. Even if it has been off for a long time. Even when the car is plenty cool. You can hear it run, and many people have commented about the noise of the pump and the noise of coolant gurgling into the overflow reservoir.

The Tesla people tell me that when the battery is half-way discharged, and the car is off, and the ESS is cool, then the pump will shut off. Fine. But my average daily drive is less than 60 miles, and I have only driven far enough to drain half the battery 4 times since I got my car three months ago. So, except a few hours on these four occasions, this poor pump has been running 24 hours per day, 7 days a week for three months solid.

I noticed another funny thing: if I charged the car up and let it sit for a few days without driving, I found that the battery was no longer anywhere near full. I guess that the constantly-running coolant pump, along with its support electronics, is draining the battery.

Curious, I installed a real electric meter ahead of my car’s charging station, as noted in a previous blog. This meter simply accumulates a measure of the energy passing through it on the way to charging my car. It is exactly like the power meters that electric companies use to measure what we use for our electric bills.

I’ve had this meter in place for a month now, and the data it has so far collected is revealing.

How much power does this coolant pump draw? To find out, I charged the car up and read the meter. Then I unplugged the car and let it sit for 4 days. Then I charged the car back up again, and read the meter once more to see how much energy the car had consumed those four days of sitting in my garage.

Whoa! The car consumed a whopping 14 kilowatt-hours in four days, just sitting there! Doing the math, the pump draws about 146 watts all day long, all night long, every day. This works out to 1,278 kWh per year. To put this in perspective, a really nice 26-cubic foot side-by-side refrigerator with an ice maker uses only 618 kWh per year, so this pump is the energy-equivalent of two huge refrigerators!

Okay, so with this pump running all the time, how much energy is my car really using? Since I installed the meter, I have driven 999 miles, and the meter registered 439 kWh consumed. That works out to 439 Watt-hours per mile, way higher than I ever anticipated.

By subtracting out the time that I was actually driving the car, I can calculate how much energy the pump consumed while the car was parked. This works out to 96 kWh of wasted energy in the month since I installed my meter.

Subtracting this wasted energy, the car’s energy consumption at the meter is only 343 watt-hours per mile. A little high, but in the right ballpark. Here is the kicker: 22 percent of the energy consumed by my car happens while my car is parked! Twenty two percent. Imagine that.

(How do these numbers compare to the energy consumption reported by my Tesla’s onboard computer? At the end of each day’s drive, the computer reports energy consumption between 260 watt-hours per mile and 310 watt hours per mile, with an average somewhere around 280 watt-hours per mile. This is a little higher than other drivers might experience largely because I live at the top of a 2,400-foot hill, so every drive includes a decent hill climb. If I subtract the energy wasted by the pump from the meter readings, and compare that to the energy consumption reported by the car’s computer, I conclude that the charger is about 87% efficient. Not great, but not bad either.)

Aside from the shame of wasting 1.3 megawatt hours every year to gurgle fluid through my car, this brings two questions to mind: The first is battery life. 22% of the energy cycled through my Tesla’s battery is not used to propel the car, and the cycle life of the battery is 22% shorter than if this pump did not run when the car is off. As much as I have promoted lithium ion batteries for cars, cycle life is still a difficult problem for batteries.

Let’s do the math. Let’s say these cells are rated for 500 full cycles, and let’s say the car goes 220 miles on a charge. That means that the cells will reach the end of their life in about 110,000 miles. Not perfect, but not bad either. Now let’s load on an additional 22% of energy to run the coolant pump. Now the batteries will only make it 90,000 miles. That little pump will cost me 20,000 miles of precious lifetime driving range for my Tesla! The expensive Tesla ESS will expire a year or two sooner just because of that pump. Ouch!

The second question is the life expectancy of the pump. I expect that Tesla used an automotive-grade pump from a good supplier. I am also sure that no other car leaves a pump running 24/7. Consider a typical car designed to run for 200,000 miles at an average speed of 30 mph. Such a car is designed to run for 200,000 / 30 = 6,666 hours. Let’s say the designers want some room for error, and design the water pump for that car to operate for 10,000 hours without failure. 10,000 hours life expectancy would be a good-quality automotive pump.

Now, let’s run that same pump 24/7 instead of the couple of hours per day it would run in our typical car. Running 24/7, that pump will pass 10,000 hours in only 13 months. That’s all – end of life. Just to make it through Tesla’s 3-year warranty, that pump would need to last 26,280 hours without failure. To last just 5 years, the pump would need to run 43,800 hours. Hopefully, Tesla installed a pump rated for at least 50,000 hours of operation without failure, implying an MTBF of at least 70,000 hours, assuming an exponential failure distribution. Does any automotive parts manufacturer even make such a pump?

Maybe this constantly-running pump is an artifact of the temporary drive train in my car. Maybe it will shut off when not driving after Tesla finally installs my 1.5 drive train. I sure hope so, but the Tesla people have told me that it will run the same way with the 1.5 drive train. What a waste that would be – a waste of energy, a waste of batteries, a waste of reliability.

Still Fun to Drive!

Still Fun to Drive!


261 Comments so far
Leave a comment

Do we have an idea as to WHY it has to run 24/7?

ESS safety and reliability? A guarantee that a cell failing in the middle of the night wont couse a disaster?
I’d say this could be solved with a few heat sensors (arn’t there plenty already) and automatics.

Comment by Dean

strange indeed. i could understand if it needs to run while charging… but even when it’s doing nothing?? wtf? it’s not that the’ve built in a nuclear reactor, right?
btw, doesn’t it have a 80%-only charging feature? maybe this could help to be more often below the 50% charge level during normal use. or can you tweak the contoller software yourself? hack it! ;)

martin sez:

I almost always use the “normal charge” mode, which charges to around 85%. Still, with my driving, the pump is always on.

And I am sure hacking the controller will have some negative impact on my warranty!

Comment by N95

Good work! Would installing a little circuit that turned off the pump when the batteries weren’t being charged, or the car driven, void the warranty?

Seeing the phrase, “really nice refrigerators” made me really cranky. Years ago I rented a brand new house with a big new expensive refrigerator. What an ugly piece of crap! The sound it made was impossible to ignore, and it ran almost constantly. It used an outrageous amount of energy until I unplugged it, pushed it into a closet and bought a couple of those small inexpensive silent refrigerators from a place like Costco. They use a tiny fraction of the energy.

The icemakers on big refrigerators make ice right at the melting temperature, and use the initial stagnant tap water that most people would let go down the drain before filling a glass. It’s disgusting.

Dr. Art Rosenfeld saved us billions of dollars worth of wasted energy by getting tags mandated on new refrigerators, which shamed some of the manufacturers into considering efficiency for the first time. And also by pushing the development of non-incandescent light bulbs.

Another simple innovation that saves a huge amount of energy was stimulated by a most improbable source, the early Ford Exploders. They kept falling over onto their sides, because of poor design, poor tires, and tire underinflation. The tire pressure threshold monitors that companies like Honda and others started using work great and save millions of gallons of gas that would be wasted by underinflated tires. They’re also an important safety feature and source of confidence, because an underinflated tire in any car can lead to big trouble.

Oh, here’s a link to a well produced Australian 2006 video on peak oil.
It has excellent interviews and visuals from all over the world.

Comment by Steve S.

I must say I assumed that thermal issues and related power loads had all been ironed out:
http://www.teslamotors.com/blog4/?p=43

Presumably all of this at-rest cooling must be via passive conduction and radiation since the fans on the radiators don’t kick in (thank God!). But is the system fixed on a setting for summer-sunshine-at-noon rather than your garage at night?

(You’d think that with all the controls for night time recharging that the car would know what time of day it is! Also, summer sunshine heats up every part of the car, so any parking-lot cooling would need to be active; pump, fans, the works.)

Or is the problem one of uncertainty; measuring inlet and outlet coolant temperatures only gives an average and not the ESS core temp, hence the over-chill?

Or has the car got its settings confused; I know that it has a “Storage” setting. How does the pump run under this?

I’m not sure I understand why a fully charged battery needs continual cooling, whereas a half-empty one doesn’t. Below half-charge/cool ESS seems to be way too extravagant for a cut-off point anyway. I believe the ESS has considerable thermal mass; once it’s cool, it’s cool. Yet the pump will keep discharging a full battery until it meets its own shut-down criteria! Crazy!

Is there any way to turn off the present charge-level-dependent setting and make it temperature-dependent only? Can this be done manually or is it all in software? Even a simple external timer controlling the d.c. supply to the pump would help. Turn off the key or lock the car and, say, five minutes later, the pump stops.

After all that work and all those patents it’s a bit embarrassing that the technical triumph that is the Tesla ESS gets undermined by such a dumb pump control system.

What about the computer systems? Do they shut down when the car is parked or hibernate or remain on stand-by?

Martin sez:

I can’t tell for sure. I guess the electronics hibernate to some extent, but I don’t know if the wasted energy is all pump, or if a significant portion of that 146 watts is other electronics. I could find out by getting into the car and installing some internal power monitors. But I am not sure how to do that without messing with the warranty.

Comment by Malcolm Wilson

Perhaps part of this energy loss is the self-discharge rate of the batteries. After all, something is generating the heat being removed by the cooling pump, presumably that heat is the battery self-discharging. Wikipedia says Li-Ion batteries only have 5% to 10% per month self-discharge which would be only 3.7 to 7.4 watts out of the 146 you measured. However, if the self-discharge is that low, why does the cooling pump need to run continuously?

Martin

Martin sez:

The self-discharge rate of Li Ion cells is quite low, Further, Li Ion cells have fairly low series resistance – the heat generated in the pack by a 146-watt load would be minuscule.

Note that the coolant only circulates between the ESS and the heat exchanger that is located in the right rear fender. There is no path for heat removal from this system except via this heat exchanger, which couples to the A/C system. But the A/C compressor remains off, so the car is not trying to remove heat.

Comment by Martin Unsal

Martin,

how is the cooling system on the ESS controlled? Is it by software that turns the coolant system on & off dependent on the SOC of the ESS, or is it triggered by (a) thermal sensor(s) buried inside the ESS? From what you have written, it sounds like it is the former case…
If it is software, couldn’t you suggest to TM that they rewrite the line or two of code that triggers the coolant system to switch on (i.e. lower the SOC threshold)?
If it is the latter case (with sensors), is it possible that your car contains a faulty sensor?

Lastly, and I don’t want to sound like a conspiracy theorist (how many people out there are thinking “Too late, Chris!” :) ), do you know if any of the other cars that have been delivered have been experiencing the same phenomenon, or is it just your car? What I’m asking is “Is this the normal operating condition of the TR, or is it peculiar to your car?”

It’s too bad that a subsystem that was designed to maximize the lifespan of the ESS may actually end up shortening it, and causing additional warranty issues to boot! There has to be some way to optimize the efficiency and lifespan of the ESS without doing a complete redesign…

Also, I wonder if TM is analyzing the energy usage of the production vehicles as closely as you are, or whether that is no longer a priority at TM 2.0? For the past year or so their focus seems to have shifted more to the “performance” side of the Roadster, and away from the “efficiency” side.

Anyway, thanks for the new post.

All the best,

Chris H.

Comment by Chris Harvey

Here’s an additional data point for your mystery.

I did a quick web search on electric automotive water pumps and found this unit which draws 6 amps at 12 volts (72 watts), and has the cooling capacity for large gasoline engines. Seems unlikely that the Tesla Roadster would need a bigger coolant pump than this one.

http://www.daviescraig.com.au/main/display.asp?pid=9

Martin sez:

The systems are different – the coolant passages in a gasoline engine are pretty wide and open – it takes little energy to move the coolant through through an engine and radiator. The coolant tubes in the Tesla ESS are quite narrow and long. It is reasonable to guess that it takes twice as much energy (or more) to push coolant through a Tesla ESS compared to an engine.

Comment by Martin Unsal

Your story attributes the “while parked” energy usage primarily to the pump, but couldn’t it be a lot of other things besides the pump itself? Aren’t there a bunch of monitoring computers running in the ESS? Doesn’t the system use the electric A/C compressor to cool the coolant when it thinks the batteries are too hot?

Martin wrote:
“…Doing the math, the pump draws about 146 watts all day long…”

Wouldn’t it be more accurate to say “during the 4 days it sat, the car effectively used 146 watts all day long…”
Since the meter just measured total energy use, I suppose that the car might have been doing some bursty current draw that you couldn’t track (if for instance the A/C activated in the middle of a hot day for a while), so pointing the finger solely at the pump seems a bit of a premature conclusion.

My RangerEV has an electric coolant pump that runs constantly when the truck is powered on, and may activate sometimes when hooked to the charger, but never when the truck is off and unplugged. The factory pump had brushes (yuck) which wore down in some years, and so I replaced the pump with this one which is reported to use approx 1 amp at 12v which is only 12 watts. It provides approx 4 GPM which is enough to cool the Ranger charger, inverter, eMotor, etc. Would the Roadster need a pump that uses 10x the current of this popular Bosch pump? I suspect something else is using the power besides the pump itself.

Comment by TEG

Quote from Blowing Hot and Cold”
“The cooling will also distribute heat within the pack to minimize temperature variations amongst the cells in the system.”

I guess the key word here is variations. This does make sense, albeit an overly conservative design in my opinion. As pointed out in a post above, once it’s cool, it’s cool. And with the mass of the ESS the thermal situation for the roadster at rest will change only slowly. That leaves what I surmise was the conservative design goal: to prevent one+ cells from doing a thermal runaway. But that could be detected by sensors in the electronics which I am sure are in place. So that would require the electronics to be on the alert at all times — itself a waste of energy. If the vehicle is at rest, and the ESS temps “normal”, everything should power off. May be once per hour “wake up” and confirm status quo. (Where’s JB to comment on this when you need him ?)

Comment by Georg

Martin said:
# “But the A/C compressor remains off, so the car is not trying to remove heat.”

And back here, Martin said:
# If the pack gets too warm, the car fires up the A/C compressor and cools the liquid down via a heat exchanger. In practice, this happens quite seldomly, as the battery has a large heat mass and does not change temperature quickly with air temperature changes. Obviously, this use of the A/C discharges the car a little bit, and the car won’t do it of the battery is too low.

So do you know for sure if the A/C stayed off the whole 4 days you had it plugged in? I think I recall one Tesla blog where they said the A/C would kick in the cool the ESS if it got really hot outside even if the car wasn’t moving.

The Tesla FAQ says “…the Energy Storage System (ESS) has a heater that will keep the batteries warm in a cold climate.” So, along with the A/C for cooling, perhaps the ESS heater is activating at night?

By the way – are there any accessories that could have been left on by mistake and used some power? Do the seat heaters operate when the key is out of the ignition (another ICE based term!)?

Martin sez:

I am pretty sure the A/C compressor does not turn on once the car has cooled down in my garage from a drive – I have never once heard it come on thus since I got the car. (I do spend a fair bit of time in my garage because that is where my shop is.)

The ESS heater would only come on if the the car was freezing or below. Again, this never happens at my house, especially not now! – Remember, it’s been summer and early fall the entire time I have had my car.

All accessories cabin (seat heaters, cabin heaters, blower, radio, etc.) turn off when the key is turned off, as do headlights and marker lights. When I ran that 4-day test, I was extra-careful to make sure everything was off – the doors were closed, the trunk was closed, the charge-port door was closed. My iPod was unjacked :-)

True, it could be other electronics drawing power, but 145 watts is a lot, and I can’t think of any electronic subsystems in the car that draw anything near that much. A computer in the car might draw as much as 25 watts when it’s fully-on and running, much, much less when shut down.

Comment by TEG

@TEG

The “ignition” system in an EV could be referred to as an “Physical Artifact Security Switch System” which gives the quite lovely acronym PASSS.

Comment by Gabe

Surely the onboard computer keeps some sort of log of when things get turned on and off and a few days archive wouldn’t be unreasonable – might be time for a trip to Menlo Park?

Martin sez:

I have asked them about this pump each time I brought the car into Menlo Park. They seemed quite unconcerned about it running, saying that this was the way it was designed, and all cars behave the same way.

They did also pull the log files from my car each time, and I assume they analyzed them for abnormalities.

Comment by Gabe

Good grief Martin, someone was really asleep at the design switch on that one! I would think that preventing phantom loads would be basic stuff for someone designing and building any self-contained electric system, whether a house or a car or a boat or anything else.

It also surprises me you can’t get a straight answer out of them and I wonder if you’ve also alerted other Tesla owners to this issue as well.

Comment by Tom Elliot

How about duplicating your test after reaching in and pulling the connector on the pump itself?

Martin sez:

Aside from warranty issues, the pump is hard to reach. I think the right rear wheel arch has to come out…

Comment by vfx

vfx,

that’s a good idea from a science & engineering perspective, but it might void the warranty on the ESS, especially if Martin writes about it on this blog…

All the best,

Chris.

Comment by Chris H.

Martin,

you could just pull the fuse (does the TR have a fuse box? I imagine that it does…) to disable the pump, but the main issue would still be the impact on warranty coverage.
ATB,
Chris.

Comment by Chris Harvey

Why don’t they install a temperature meter that works with the software and turns off the cooling when it is at a low enough temperature?

Comment by Andrew

I think we may know how much of those 146 watts is from the water pump.

From the teslamotors blogs, http://www.teslamotors.com/blog4/?p=57

“We’ve developed low-standby-load infotainment systems, e.g. the computers onboard the Tesla Roadster draw roughly the same power as the laptop I’m using to write this blog.”

I googled the power consumption of laptops, and it sounds like they consume around 50 watts or so on average. I’d assume that when the car is off, the Roadster would use even less than “the same power as the laptop I’m using to write this blog.”

So…the majority of those 146 watts must be from the pump.

Martin sez:

I think the quote above is describing the power consumption of the infotainment systems while they are on – hopefully most of it goes into standby when the car is off.

I would be surprised if the electronics draws anywhere near 50 watts in standby – I would be embarrassed to call such electronics “low power.” The car isn’t doing much when sitting – watching a few inputs, monitoring battery balancing, that’s about it. Shouldn’t take 50 watts!

But we agree – the bulk of the energy has got to be that pump.

Comment by Joseph

Pump uses the power of two big refrigerators? Solution: put the ESS in a refrigerator (custom made, to fit -of course-with no need for crisper, icecube maker, etc.)

Comment by TJ

Also- why this is almost as bad as a faulty transmission. I say fire Musk, this is the last straw!

Comment by TJ

Martin wrote in April 2007:
“Hard driving in the desert caused us to increase the size of the coolant pump.”

So I gather this coolant pump uses more power than the original design.

Martin sez:

Seems to be the case :-) But this has nothing to do with running the pump all the time…

Comment by TEG

Reknowned Porsche tuner RUF introduces an ALL ELECTRIC Porsche 911!

Link below:

http://www.topgear.com/uk/car-news/electric-911

Seems teslambo.com now has real competition.

Comment by Rex Solomon

Lithium Ion batteries last longest if they are sitting at 20% charged (That’s probably why storage mode puts the battery at 20% charged). Temperature has a major effect on the lifetime as well, but I don’t see the benefit of leaving the cooling system running if the Battery isn’t warm, except to bring the battery down to 50% charged :P

Comment by Ed O.

Hate to stir up bad memories, but could a heat sensor or maybe some wiring gotten damaged when your car was being, er… test driven? If yours is the only car doing this (should be easy to find out), maybe something got damaged and not repaired correctly.

Comment by Mark Tomlinson

Martin, why not repeat the test with the battery pack at less than 50% charge, to establish unambiguously that it’s the coolant pump? Or would discovering the answer simply not be worth giving up four more days’ driving time… ;-)

Martin sez:

Good idea. I will try that next week if possible.

Comment by Ben

See Ben, now that’s thinking. Everyone else here wanted to rip the car apart, unplug stuff and pull fuses.

My solution, which I restrained myself from suggesting, was to pull the whole damn pump and let it run on the desk with a meter attached. :)

Comment by Gabe

Did anyone ask Tesla what they think about this?

I did. They agree that the pump runs more than it should. They are looking at what they can do about this.

Martin sez:

Of course I did. The response I got was that this was normal operation. Had they said it was an aberation, I would have had them fix it and I would not have written this blog.

Comment by Steve Uhlir

Of course! Simple idea!

Though I don’t think the Roadster has a automatic “recharge to 50% capacity” option unless you recharge from “empty”, watch the meter and deliberately interrupt the recharge at an appropriate moment, say after 10kWh. So setting up a known starting charge level will just be a bit more of a game, that’s all.

Or you could get close and just sit and wait for the pump to stop it’s incessant gurgling, then start the clock. But this assumes that the pump cut-off is set exactly for 50% charge. Which you could only check if you first did another full recharge right after the pump stops :)

Martin sez:

I was thinking I could use the storage mode in the charge settings. I think this charges to 50%.

Comment by Malcolm Wilson

It’s impressive to see that this young startup company has already achieved parity with automotive service departments everywhere. I.e., the “That’s normal” response to any inconvenient customer observation. :)

I’m wracking my brain to come up with any reason to continue to cool an idle pack below a setpoint. The only thing I can come up with is that the power source is not Lithium after all, but U235! :D

Martin sez:

It’s a mistake to characterize as “cooling” the continued circulation of coolant, once the coolant and the cells are at ambient temperature. If anything, this should be characterized as “heating” as the I-R heat of the pump itself and friction of the coolant through the tubes will tend to heat up the ESS.

Comment by John A.

I want to know what Cocconi’s t-Zero did per this pump deal-he had like two t-Zeros (or was it three?) running for like a year, or more (?), didn’t he? What was the deal with those cars re. this?

Martin sez:

The Lithium Ion pack in the tzero was air-cooled. It also did not cool well at all – it would regularly let the cells reach 45 degrees C and higher.

Note that all three tzeros were built as lead-acid cars. Two were sold to customers, one remained the property of AC Propulsion. I financed AC Propulsion to convert their tzero to use Li Ion cells, and was in their shop, looking over their shoulders throughout the conversion. (As far as I know, the other two tzeros are still lead-acid cars.) When it was completed, I drove the li ion tzero as my daily driver for about 3 months. This experience led me to conclude that air cooling (at least at the air velocity used in the tzero) was inadequate, and a major increase in cooling system would be required for a production car.

Comment by T.J.

I got a ride in one of the privately owned TZeros recently. It was still Lead-Acid… And had just had a fresh pack installed.

Comment by TEG

TEG- you must have been in the original , later one (or ones ?)- I forget number)- like Martin tested, obviously, were Li-ion. Wonder what they did re. this cooling/pump issue ? Also, ya know, if pump cooling really equals 2 refrigerators then: refrigerate the batteries rather than pump fluid thru small tubes: ?

Martin sez:

Not quite so. The only lithium ion tzero is tzero number 1 – the one owned by ACP. This one was converted from lead acid in 2003.

I’m not sure where you would put the two refrigerators on the car – the trunk is way too small :-)

Comment by TJ

Martin-well I guess the Tesla engineers looked at air cooling. But if pump is taking a lot of power to push liquid thru small pipes, and air is less dense ?…but being less dense would cool less?-but with air cooling could use a/c of car as dual use-beefed up for this ? Where IS the heat coming from if nothing is on ? All Tesla sez is:” pump running a lot is normal” huh ?-where’s the further explanation ? 22% ain’t chicken feed-this is a serious EV glitch. Who knows- but when in doubt fire someone- nudge nudge, say no more ?

Comment by TJ

Irrespective of possible bad blood it seems it would be in the best interest of present Tesla management to fess up to bugs and defects. Martin is correct that it may actually be heating when the ESS approaches ambient; friction, motor windings and don’t forget the self-heating in the ESS itself because current is being drawn.
It’s foolish to try to hide a bug or defect behind a “normal operation” safe haven. Consumers want answers and solutions…..not a denial. This is especially true in a concept that’s supposed to be promoting efficiency through sound engineering. It’s a little like designing a low energy outdoor light with proximity detection but no provision to turn it off during the day. Waste is waste.

Comment by gmw

Martin said:

This experience led me to conclude that air cooling (at least at the air velocity used in the tzero) was inadequate, and a major increase in cooling system would be required for a production car.

—————————

Martin: Do you know, perchance, what AC Propulsion is using to cool the 5800 cells in the eBox? If Gage has also opted for liquid- instead of air-cooling, I wonder if the eBox also has a similar pump problem…?

By the way, I see that AC Propulsion has signed an agreement with Yulon Group in Taiwan. I know that you have mentioned before that you and Gage have different visions for EVs, but I have always wondered what those differences are…?

Comment by Yanquetino

Many people have stated in this blog’s comments things like “I’m not sure I understand why a fully charged battery needs continual cooling, whereas a half-empty one doesn’t.”

The answer seems pretty obvious to me. But let’s back up a bit. I love how EV people like to say that a Li-Ion battery is no more dangerous than a tank of gas. Driving, perhaps. But when I pull into my garage at night with a tank of gas, I am 100% confident that I didn’t fill up with “defective gas” that may spontaneously catch fire four hours later. You cannot say that about Li-Ion batteries. If one passes QC, but has a small defect inside, and all the rattling and vibration pushes it over the edge, you could park it, and a few hours later… it vents and catches fire.

The problem is that if it’s fully charged, then there is the very real possibility that such an event may catch the neighbor cell(s) on fire, and pretty soon you have the entire thing go up in flames. The way to prevent this is to have the cooling system on, all the time. ALL THE TIME.

You don’t need the cooling system on all the time if the state of charge (SOC) is below, say, 50%, as if a cell with <50% SOC fails, it probably won’t have enough energy in it to set off its neighbors (the exact SOC below which it’s safe obviously depends on the system design, and it’s obvious to me that for Tesla they feel this is 50%).

So why not monitor all the temps and if one area gets hot while parked, THEN turn on the pump? Answer: because these events happen very quickly, and you just can’t stop it in time.

So, there’s the answer. If Tesla, a fairly risk-tolerant company doesn’t feel that it’s safe to leave a fully charged car parked without coolant flowing, exactly who at GM is going to sign off on such a concept?

Comment by Ken

Martin,
Kudos to your blog….great to see solid info out there and not just opinion/hearsay/marketing_hype.

However, all of your subsequent conclusions and math (22% and 2 refrig’s)appear to be based on a false assumption.
If you charged the car and 4 days later re-charged it, not all of the energy delta is attributable to the pump as you assumed. Some of it went to the normal discharge-over-time of the batteries (maybe even a refrig’s worth or so…)

You can dig up the specs for lithuum ion cells and see for yourself. Thrirvself discharge rate is quite low. You can also perform an experiment yourself: charge your laptop all the way. Then remove the battery pack for several days. Then plug it in, boot up the laptop, and look at the charge level. With my laptop, the battery is at 98% capacity after 5 days.
Comments?

<Martin sez:

Yes, some energy is list to self-discharge.. But this is a tiny amount, something like 10% per month. Something else (the pump, I presume) accounts for the vast majority of the loss.

Comment by Tim Wieck

Ken
Please have a read of http://www.teslamotors.com/display_data/TeslaRoadsterBatterySystem.pdf

An individual cell cannot “set off” any of its neighbors no matter what charge it holds.

Nice try.

Comment by Malcolm Wilson

Malcolm,

You clearly know nothing about LiIon batteries. Am glad you think their blog is the source of truth. I have worked for a Li-Ion battery manufacturer, have tested them (batteries, not Tesla’s pack per se), watched them blow up, watched battery failures propagate to other cells, etc. But, whatever, if you want to believe what you read on the internet, knock yourself out. And, while you’re at it, explain the cooling then.

Comment by Ken

That’s an interesting theory Ken, but are you confident that a slow circulation of fluid would mitigate a cell failure? My understanding is that these are fulminating events — the cell’s energy is dissipated in a matter of seconds. Surely the cooling system is not designed or capable of removing localized heat at anywhere near that rate?

As far as an explanation, I’m still sticking with “flaw” :)

Comment by John A.

The cooling system is lots of thin (high-friction) tubes… The motor is apparently fairly powerful… And the system can’t effectively dump heat when the AC condenser fan isn’t running.

That pump is *heating* the battery to the tune of 145 watts, 24/7. Fluid to pipe wall friction will generate heat inside the battery and the only way for the car to dissipate it is via air convection through the A/C condenser and via conduction into the rest of the car.

Stick a 150 watt light bulb inside a metal box the size of the battery, and see how warm the inside of that box gets after a few hours…

Comment by rob

Like Totally Tubular!

Comment by TEG

Coincidentally this patent was just granted a week ago: “Mitigation of propagation of thermal runaway in a multi-cell battery pack”

Comment by TEG

In case “granted” isn’t the right term, I see that patent listed as issued and published on October 7th, 2008.
It was originally filed on July 18, 2007…

Comment by TEG

John A.- No, I’m not confident that a slow moving fluid can avoid this situation. Or a fast moving fluid. But then again, I haven’t seen the internal battery design, the engineering input, the calculations, etc etc etc. The thing a slow moving fluid might do, especially one that isn’t really chilled, is perhaps mitigate or reduce the speed, or remove SOME of the heat prior to a full event.

The Tesla guys aren’t idiots. They have done their homework. And apparently their homework tells them, at this point in time, to keep the coolant recirculating for a 50%+ charged battery even when it’s not plugged in and the temp has hit ambient.

What seems pretty clear is that if they don’t continuously circulate when the batteries are below a certain state of charge(and admit that they don’t do this), then it’s a safety related thing (otherwise, they’d only circulate based on temp, as noted ad nauseum above).

If you’ve ever had to ship Li-ion cells (especially experimental ones, which Tesla certainly isn’t using of course), you absolutely keep them below 40% state of charge during shipment, even if you’re confined to ground shipping. There’s a guy (can’t recall his name, start with a B? Anyone? He goes to all the battery conferences) who does consulting on TSA regs for shipping cells, and one of his big things is to discharge below 40%, and preferably below 20% prior to shipping.

Anyway, I’m drifting here. My points are twofold: if you read the battery failure literature, both cell and pack level, it has been proven that:

A) a cell can “go off” when it’s just sitting there; it doesn’t HAVE to happen during charge (most likely time) or discharge. Sure, it’s really really really rare, but it can and does happen.

B) a cell that goes off in a pack can set perfectly good neighboring cells off (due to the heat). This is well documented in the literature.

Again, I have no idea if slowly circulating fluid will definitely avoid this, but it can’t hurt; one has to look at the thermo of their system. But it does explain why they circulate, even when not charging for cells over 50%.

Comment by Ken

I’m sure Martin would love to jump into this discussion and shed some light on just how thermally isolated each cell is within the ESS, but I’m pretty sure that it is proprietary information that is owned by Tesla Motors, and he doesn’t need a lawsuit landing in his lap… Am I close???

ATB,

Chris.

Comment by Chris Harvey

Hmm-what if the fluid were chemically designed to kill whatever the chemical deal was with the li-ion cell when it burns?-Then don’t circulate the fluid, just let it sit there in the tubes next to the cells-telling a cell: “Go ahead, make my day !” Tesla just announced layoffs and firing of CEO D’rori due the economy-and closing of its office in Detroit. Also, they said they will delay the sports sedan. The govt. is making a mistake re. spending money on the economic problem. All the best generals, like Grant and Sherman in the civil war and Patton in WWII, would say that if you’re going into a battle throw everything you have into it-use overwhelming force, whether staged or not- this will likely lead to a lot less casualties too. Well since this meltdown is unlike others (since the great depression ?) because it’s based on credit and credit is key to everything, big and small, from major development projects of any type to car loans- this is a MAJOR battle. The kicker is job losses. Jobs will be the last thing to come back-and obviously , being the most critical “people issue/ confidence in the economy issue” there is , losses need to be checked ASAP. I don’t know the specifics, but I heard that the europeans are throwing a lot more govt. money at the problem, based on percent of their GDP’s, than we are. We’re making the same mistake as the Iraq war: not throwing in enough troops- “dollar troops” in this case- at the outset. That led to a prolonged,messy disaster ultimately requiring more troops-per the “troop surge”, which then worked, years later-pathetic- and more so, in true Bush/Cheney style, since the experts in the defense dept. said more troops were needed. The govt. needs to get with the banking leaders, find out what kind of cash- and how spent- needs to be throw at the problem and do it. As credit comes back, and economic confidence on Main St. and Wall St. also comes back, this would most likely mean that the full amount of the “troop dollars cash” ultimately wouldn’t have to be deployed/spent.

Comment by TJ

Here is a 90watt waterpump that claims to move enough water to cool a 5 liter v8.

Is the Roadster just pumping fluid through a radiator, or is it running a compressor/condenser/evaportator which would likely take more power?

Martin sez:

There is no radiator on the Roadster. The compressor does not run once the car has cooled down from a drive.

Comment by TEG

Interesting times indeed. The Chairman, Door Sill Architect and now CEO is still confident about launching an expensive luxury sedan into the teeth of an economic depression, and is proving it by yet another delay in the production guestimate, and more layoffs. Hopefully the investors, government assistance and potential customers will be reassured. As distasteful and ethically bankrupt as he is, he invested somewhere north of $50 million of his own money when other investors were laughing, which makes him an important contributor to the coming automotive revolution, despite the fact that some of his unfortunate decisions delayed it for a couple of years. And it proves that he has impressive spheroids.

I know quite a few engineers, and I’m trying to come to grips with the idea of an electrical engineer who has a constantly annoying and wasteful electrical problem with his pleasure vehicle, but won’t implement a simple fix because it might void the warranty. This is a guy who rewired his own home and took a Sawzall to a new Lotus. I’m imagining Alan Cocconi saying that he wanted to convert his CRX to electric power, but he was afraid of voiding the warranty.

Just kidding; it’s good that the problem is getting public attention so it can be dealt with properly for all the cars.

Here’s an interesting link: http://www.evworld.com/news.cfm?newsid=19442

Does anyone know who Tesla’s customers are for their driveline technology, recently described as a profitable venture?

Comment by Steve S.

[...] a shiny Roadster sitting in his garage. The latest interesting bit of information comes by way of Eberhard’s blog and involves how much energy the car uses — get this — when parked. Astonishingly, the car’s [...]

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[...] a shiny Roadster sitting in his garage. The latest interesting bit of information comes by way of Eberhard’s blog and involves how much energy the car uses — get this — when parked. Astonishingly, the [...]

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@Steve

There has been confirmation of some sort of deal with Daimler (who owns Benz ect.) The rumormill has it that the ESS tech and controller tech will be put in into the 2nd gen SMART ED (Electric Drive). While Tesla’s involvement with SMART has not been confirmed , it has which has been confirmed that the 2nd Gen SMART ED will use Li-Ion, at least as of my last readings. They are shooting for an Electric SMART with 200+ miles of city range, essentially ignoring the highway problem of extended range because the SMART isn’t the ideal car for roadtrips anyway.

Comment by Gabe

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# Martin wrote:
## There is no radiator on the Roadster. The compressor does not run once the car has cooled down from a drive.

Looking at the patents it appears that the ‘battery pack’ coolant may be able to take different paths (”DIV VLVE”=’diverter valve’?)
Traditional radiators tend to have good flow (relatively easy work for the pump to push the coolant through), but the Roadster seems to have an assortment of heat exchangers, evaporators, compressors and such that may mean the pump is having to work harder than one would if it was just going through a radiator. Also without a radiator, it doesn’t seem like running the pump would have a whole lot of an effect if the compressor isn’t also running. So, are you saying that you think the pump is needlessly running and circulating coolant in a way that isn’t even cooling anything? Or are you saying that the cooling system is running to cool something down that probably doesn’t need to be cooled anymore?

Comment by TEG

“Martin sez:

I can’t tell for sure. I guess the electronics hibernate to some extent, but I don’t know if the wasted energy is all pump, or if a significant portion of that 146 watts is other electronics. I could find out by getting into the car and installing some internal power monitors. But I am not sure how to do that without messing with the warranty.”

Couldn’t you simply hook up an ammeter in series temporarily? If the pump is hard to get to, do it at the fuse panel (even in series with the fuse if you like). Surely electrical diagnostics like this would not void the warranty.

Good luck!

Comment by Bill Davis

Hi Martin, You’ve given me insight into Tesla before and I’m hoping to get your thoughts on Elon Musks’s blog post yesterday outlining the changes going on at Tesla.
Regards,
Mary Kathleen Flynn, Senior Editor/Senior Video Producer, The Deal & Tech Confidential
mflynn@thedeal.com

Comment by Mary Kathleen Flynn

Did anyone think that the first electric cars would be perfect? It’s a learning process.

You stuck your neck out and ponied up some cash to be out there on the edge. You don’t think that you’ll be commerically viable for a signicant lenght of time, do you? You’ll more than likely fail in a rather spectacular fashion. BUT! The knowledge gained will be invaluable for future attempts to get it right.

In the meantime you have a really expensive, really cool car.

Comment by Walter Tornopilsky

So, I’m still not 100% sure, but let me see if I have this correct: There’s no radiator, so the only way to remove heat from the ESS is through the A/C. The A/C compressor runs to cool the batteries when charging and when in normal operation, as well as for a short time after a drive until the ESS comes down to ambient temperature. However, it appears that the poor coolant pump continues running all the time. Correct? What did I miss there?

Comment by Harry

[...] which is a state that some with a short commute, like Eberhard, may rarely see.[Via AutoblogGreen] Read | Permalink | Email [...]

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# Harry wrote:
## “…What did I miss there?…”

You basically summarized my questions.

Something else though – I am not sure about this – but there may be more than one compressor. There is the main A/C compressor that runs the cabin A/C for “cabin comfort”, but there might be another compressor just for the battery pack cooling system. I am fairly sure that there is a large A/C condenser up front and perhaps a much smaller one above the wheel well in back. I am not sure if the two are interconnected or separate. I am not sure if there is one A/C compressor to run both systems or two separate compressors. Martin seems hesitant to go into the details. I don’t know if this is due to concerns over proprietary information, or just lack of detailed knowledge. I would think he would be intimately familiar with these sort of details, but perhaps we was more “high level” when running the company?

Martin sez:

There is only one compressor.

Comment by TEG

Looks like a catch22 situation:

1) pump works while there is noticeable discharge current;
2) Noticeable current goes to the pump.

Comment by BigBob

[...] Af­ter­ u­sin­g­ a meter­ to­ tr­ac­k po­w­er­ u­sag­e, Eber­har­d c­alc­u­lated that 22% o­f­ his c­ar­’s j­u­ic­e w­as bein­g­ w­asted w­hile par­ked. He also­ n­o­tes that this c­o­n­stan­t ac­tivity­ c­au­ses sig­n­if­ic­an­t w­ear­ an­d tear­ o­n­ the pu­mp—mo­st likely­ dimin­ishin­g­ its u­sef­u­l lif­e by­ abo­u­t 2 y­ear­s o­r­ 20,000 miles. Eber­har­d is n­o­ lo­n­g­er­ w­ith Tesla Mo­to­r­s, bu­t w­hen­ he speaks, his f­o­r­mer­ c­o­lleag­u­es sho­u­ld listen­ u­p an­d g­et the pr­o­blem f­ixed. [Tes­lafo­un­d­ers­] [...]

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# Martin sez:
## There is only one compressor.

OK, so then I assume there is only one condenser too – the one up front where a “traditional” ICE vehicle has a radiator. When the compressor runs I gather it can circulate refrigerant through the condenser into the accumulator then to either the cabin evap system (for cabin cooling) and/or through the heat exchanger that chills the ESS coolant. Martin seems to be fairly confident that the A/C compressor is never turning on when the car is not running and not plugged into anything. As far as I know the ESS is filled with coolant tubes, and my guess/hope would be that they run parallel so the pump has an easy time pushing coolant through. Is that wrong? Is the ESS a very long series tube snaking throughout so the pump actually has to push very hard to get coolant through? (straw versus firehose situation) I am still trying to understand why you would need 146 watts just to pump a small amount of coolant in a loop through the ESS and heat exchanger.

—-

Another possible reason why someone would want to run the pump when otherwise idle would be to prevent the coolant from freezing. In super cold weather if you kept if flowing it could keep it from turning to ice in the coldest parts of the tube system. I doubt they engineered the Roadster for that level of extreme cold protection.

—-
Some electric water pumps:

CSR Electric Water pumps (lifespan ~3500 hours)
Meziere 20GPM ~60watts.
Proform 35GPM ~72watts.
Meziere 35GPM, 2500 hours lifespan, ~100watts. (only 2500 hours?)
Meziere 55GPM ~120watts. (very heavy duty for racing)
EMP Electric Water pump(lifespan ~10,000 hours) (200watts?) (35GPM)… (10,000 hour pumps seem to use more power for the same flow- inefficient impeller to get long life?)

By the way – you may recall that I had mentioned on the Tesla blogs long ago that the electric coolant pump was one of the weak points of the RangerEV design.

In any case, nothing came close to the 50,000+ hours Martin suggested was needed. With many high performance pumps down in the 3,000 hour range it could well be that the pump becomes a regular maintenance item.

Martin sez:

Yes, one condenser. Regarding freezing: the coolant is radiator fluid – its freezing point is well below zero degrees centigrade. And it has not been even close to that temperature here in California all summer…

Comment by TEG

I think Martin was more focused on the drivetrain; the motor, the PEM, and especially the ESS. The other, more conventional, systems could be left to others.

BTW, Steve, I think the “Door Sill Architect” title is very funny, and apt.

Chris

Comment by Chris Harvey

THAT is an interesting find! Crazy.

Comment by Justin

Martin,
How much of your charge from 85% (standard charge mode) do you typically use? Does it never go below 50% in your typical day?

Do you consume about 25% or 50 miles per day?

I am wondering if the workaround for a long lasting battery would be to have the Tesla arrive at home with less than 50%, then schedule your recharge at night to take it back up to about 70%. Put the charging process on a programmable timer so that it will be finishing approximately when you leave each morning.

I know it sounds like a hassle, but nobody wants to waste 20,000 miles of useful life in the Tesla battery.

How much would it cost to replace the pump after it wears out?

Martin sez:

As I said, I have only driven the car far enough that I was below 50% a few times since I got the car – and each time, I plugged in the car right away when I got home, so the car didn’t sit long in this state.

Since I got my Time of Use meter, I programmed the car to start charging at 2:00AM. Now if I were to drive home with a low charge, it might sit a few hours each day with the pump off. But it will still be on from 2:00AM until something like 8:00 PM when I get home, say 16 hours per day. This is better, a big kitchen refrigerator plus a bar refrigerator, or thereabouts :-)

There is no way to tell the car to stop charging at 70%, by the way. I have 3 choices: normal (about 85% – 87%, I am told), full (100%), and storage (50%).

Don’t know what the pump replacement cost will be. It’s pretty deeply buried in the fender compartment, so I would guess 2 or 3 hours’ labor plus the cost of the part. I was thinking of renting a borescope to look around inside that fender and take some pictures.

Comment by hymotion

You can pick up a rigid boroscope for under 200, the flexible fiberscopes run into the thousands, and being able to use a camera or video on it pushes it even higher.

Where would you be able to rent one from (autozone and oriellys dont carry them, last I checked)?

Comment by Gabe

# Martin wrote:
## Regarding freezing: the coolant is radiator fluid – its freezing point is well below zero degrees centigrade. And it has not been even close to that temperature here in California all summer…

Yeah – I figured it is radiator fluid (probably ethylene or propylene glycol in some mix with water), and that you haven’t seen freezing with the Roadster, but I also thought there is a very slight chance that someone could “over-engineer” the pump controls for “worst case” behavior (sub freezing temps) and do it without a temp sensor. In other words just leave it running “just in case” even if the temps aren’t low (or high) enough to matter. This is just speculation of another possibility, but I don’t even think it is likely. The “only when above 50% charge” suggestion really points a finger at safety concerns. Being ready to redistribute any heat from a burning cell all around to the rest of the pack. The fact that the A/C compressor doesn’t run suggests it is not about trying to cool the whole pack, but rather just to even out the temperatures. I don’t know if if is for cell failure safety, or just an effort to try to keep the whole pack at uniform temp so that they cells age evenly. Thoughts about protecting from freezing, or avoiding corrosion on pumps parts, or stuff like that are just long shot random guesses.

And wouldn’t it be silly if, at the end of the day, it all turns out just to be a fault with your particular car and not an intentional design?

By the way, this picture gives some view inside one of the rear wheel wells. Is that the heat exchanger in front of the brake disc? (The one with the 2 green tubes hanging down)? Another photo with a possible glimpse at some of the ‘plumbing’. Hey maybe we can get ‘Joe the plumber‘ to take a look!

Comment by TEG

On the upside, a shorter life span for the ESS may mean upgrading the pack (perhaps to A123 cells?) can happen sooner. Really, the pump runs on battery power even when plugged in?!

Martin sez:

An “upgrade” to A123 cells would “upgrade” the driving range of the Roadster from 220 miles down to 110 miles.

Comment by MarkW

So many “efficiency vs X” decisions –
* should the “toe-in” be for efficiency or handling?
* should the coolant pump be optimized for high efficiency or longevity?
* should the pump turn off sooner to save charge in the batteries or be left on to have some conservative precautionary measure to protect the batteries?

Someone probably made these decisions using some logic. There must have been meetings to discuss coolant pump behavior logic. So you don’t even know who made the decision to make it operate like this? It must be very odd (understatement) to have designed or specified so much of the car, and then be left wondering about little details like this without the ability to get someone to give you a definitive answer!

Comment by TEG

@TEG – thanks for the pointer! Patent 7433794 mentions CAN-bus and that “The electronics of the mitigation system also may send error messages to the vehicle management system”. Does the Roadster include a standard OBD II connector to tap CAN-bus messages?

@Martin – Different cells, combined with PEM upgrades, might allow Tesla to offer customers more points of balance along the power-density, recharge time, cost and cycle-life axes.

Comment by MarkW

Pumps seem to be a common problem as we shift motive power. In Tesla’s case, 2008 from I.C.E. to electric.

Exactly 100 years ago in 1908, the first Ford Model T rolled off the assembly line signaling a shift in motive power from steam to I.C.E. Their biggest problem? A pump, or rather a lack of a pump. What the hell is a fuel pump?

The first two years of Model T’s were gravity fed fuel systems so when an extended hill of more than a 5% grade were driven on, the engine would starve from lack of fuel and quit. Drivers quickly developed “a work around” for the problem. They drove the Model T’s up the hill backwards in reverse thus feeding the engine it’s fuel.

The next year, clever engineers figured out the fuel pump.

So Martin, hey, it’s a definite snag for sure, but you don’t have to drive your Tesla up the hills in reverse!
Progress has its ups and downs pardon the pun.

A motive change greater than the Model T is upon us.

Cheers
Peder

Martin sez:

Don’t get e wrong, the Roadster is a fun car to drive and a milestone in the history of cars. Were I still part of Tesla, I’d work this pump problem out with the engineering team. That path is no longer open to me; few paths into Tesla are.

Comment by Peder

Martin,

Indulge or at least accept, my praise worthy comments. My intent in my previouse post was to point out that you, are the reason why we are today, talking about a change in motive power equall or greater than the transition from steam to I.C.E. The pump issue is a minor, very minor and correctable issue on the path to the future, as was the case with the Model T.

It’s kinda like a winery. Three key people, the farmer, the winemaker, the owner of the winery.

The winemaker, and the winery owner are on the label, on the tours, in the media. They get all the credit. But anyone who knows about wine knows that a great wine can only be made with great grapes.

Do you know who the most improtant person is? The man that planted the vines ands plowed the fields. The farmer.

Wineries use pumps also, Ha Ha! Wine and cars, two of my favorite things.

Perhaps after my girl graduates from the Acadamy of Arts University in San Fran, I’ll be able to afford a Tesla!

Cheers,
from a huge fan
Peder

Comment by Peder

Wait Martin-you forgot the important path still open-remember you are on the official “Tesla Advisory Board”- and now you’re not alone:” hereeeee’s D’rori !” Also “hereeee’s a recession !”-affecting silicon valley too. A Washington Post article gave a history of a big, key factor in this: back in 1998 a high level govt. regulator with some regulatory branch, dealing with Greenspan and Rubin of the fed. reserve said , in effect : “these new-fangled derivatives, debt swaps etc. are growing like crazy-we don’t know how much money is involved, who has them or what they’re about-this is dangerous-we need some regulation”. Greenspan and other fed. officials/Wall Streeters said “no, this shouldn’t be regulated-bad for free markets-these are the latest things, it’s good to push a new financial venue”. As they grew this regulator wouldn’t back down-over years as derivatives grew- she kept saying it was dangerous. Finally Greenspan & Co. said- ” o.k., might be good to regulate, but it’s too late-could be lawsuits”-I guess because buyers of these debt swaps would find out, thru regulation, that there wasn’t enough cash on hand to back them up. So the good regulator said: “o.k.- then let’s make it so the old derivatives are exempt from regs. but any new ones aren’t”. But Greenspan & Co. didn’t even go for this. The good regulator tried for years to change things-including meetings with the top people in congress, like Richard Lugar. So the problem, and the potential for huge trouble, WAS clearly known about years in advance, at the top . But, in true Reagan “trickle down ” form, the rich were allowed to get richer-”seeking even better yields” is what it was all about-they weren’t happy with just reality- based rates of return, they wanted some clever new “financial instruments” like packaged mortgage CDO’s or whatever and derivatives. Yet McCain said Obama “wants to wage class warfare”. Too late John, the “greed is good” rich crowd already started the war-it’s being waged right now on all the rest of us-while the halibutheads (also known as WWMED’s: Walking Weapons of Mass Economic Destruction) that started the war walk off with their vast fortunes no matter what-”spoils of war and all of that”. Of course another component of “coddle the rich at all costs, maybe something will trickle down” theory is that until very recently the federal minimum wage hadn’t been raised for years on end-something like 15 years, or even more, if I remember right. Two appropriate wartime theme songs songs come to mind: “Piggies” by Harrison and “Too Many People” by McCartney.

Martin sez:

I am actually not on the advisory board either. Have not been since February.

Comment by TJ

Peder, neither the T or the A that followed it had fuel pumps. The ‘26 and ‘27 T and the A had the fuel tank in the cowl instead of under the seat, which provided a better gravity feed when going up hills. The first few Ts had water pumps, but they were soon eliminated in favor of the thermosyphon system. They had no oil pumps either. Ford avoided pumps not because his designers weren’t clever, but because he didn’t have to buy or make or stock or install or replace a part that didn’t exist.

Before 1908, most cars were powered by internal combustion engines, or batteries.

Sorry to be a stickler for details, but cars are an important subject (unlike, say, wine).

Comment by Steve S.

Thank you Steve! I appreciate the correction.

I think Ford and the 1908 Model T were given just due as the first assembly line auto, and thus my reference to changing the motive power, not to mention independent travel.

In 1903 the I.C.E. engine also changed the world and made possible powered flight at Kitty Hawk.

I cannot begin to imagine the ways that transportation will change in the near future with the coming change in motive power.

When Chevy says “that if those guys can do that in a garage in California, we can damn well do it Chevy”… and then all the other car companies jump on board, I go backward in the current chain of domino’s and the first one down is Martin and Tesla.

Speaking of Tesla, I see Elon has made another CEO move.

Cheers
Peder
I know that is debatable and that history has many authors, just my opinion:)

Hey, it’s really bad to get the wrong year in the wine world as well!

Cheers
peder

Comment by Peder

Great post! If you still need a borescope, please contact me via email as we’ll gladly let you borrow a press sample.

Regards,
Juan

Martin sez:

Thanks, Juan! I may take you up on the loan.

Comment by Juan

TM apparently responded to Martin’s “pump always on” concerns on their owners forum. Some of that response can be found here. It basically confirms some of the speculation that it is intentionally left on for battery safety reasons.

Martin sez:

My comment at the Club site:

Zak’s explanation on the Owner’s Forum is more detailed than the explanations any Tesla employee gave me, though I did ask why the pump behaved as it did.

Note that I get “special treatment” at the Owner’s Forum – Darryl Siry told me that any negative comments that I post there will be deleted. I do not wish to be subjected to scrutiny by Darryl or his special censorship. I have not even logged in since may first post there as a customer was deleted and I was banned from the Forum.

Clearly, safety is very important, but a design that requires constant water circulation is sub-optimal. What happens when my water pump fails from constant use, possibly as soon as next year? (See the last part of my blog, where I talk about pump life.) Is my car then no longer safe? Is it even no longer safe when parked in my garage?

I also wonder if this constant pump energy is accounted for when Tesla computes its energy usage for the EPA-mandated window sticker. I don’t think the EPA testing protocol will catch this constant energy consumption. I think that test requires the car to be fully charged, then immediately driven over the specified driving cycle, then immediately charged again to measure its energy usage. If true, such a test would miss something like 22% of the energy consumed by the car. (Note that as a very early car, mine came without any window sticker.)

Comment by TEG

There is a company called “1366 Technologies” that is working to make PV solar cheaper. The chief tech. officer of the company, Ely Sachs, sez: “The science is understood,the material abundant,the product works. All that is left is to build the biggest manufacturing industry in the history of human kind. Time is a wasting”. The icing on the cake of Obama winning is that we’ll no doubt see some excellent people in his admin. re. green energy, and everything else probably/hopefully. Al Gore won’t have any problems being heard. The Washington Post online news article on the roots of economic meltdown is titled “What went wrong”. Looks like fed. regulator Brooksley E. Born sure knew what was about to go wrong.

Comment by TJ

Martin, I’m beginning to wonder what’s more important, the technology or the ego battle? With you as the most important guy in getting this technology started, it would seem a shame to see it get sunk by pettiness. Some of us sounded off in the owners forum when you were “expelled” and got a change in that decision. But now you seem not to have appreciated that gesture, but want to use the more public forum to play gotcha. Don’t get me wrong, the pump issue is important and the reaction in the owners forum was quick and got a quick response from the company. But the two sides are talking past each other instead of to each other. That isn’t going to help the situation get resolved. The sandbox fight has gone on long enough, wouldn’t you say? We get it, you don’t like each other. But you are now performing an important role, super user, with the ability and capability to get problems out early and to work for resolution. Isn’t that the most important thing? I would bet that the rest of the owners think so. I would hope most of the owners are more worried about the basic technology than where their IPOD is going to plug in or where they can place their lattes (most may only be 51% considering what gets discussed.) One of the blogs compared the roadster to a Model T in terms of technology and that’s what I see. We’re buying into the leading edge of a technology we all hope leads to a generic solution for the planet. That’s more important than a Sumo ego battle. Sorry for the rant. It’s been building up for awhile.

Martin sez:

Roger,

Do you really think that honestly reporting a 22% energy loss in the car is pettiness? Would it have been better to shut up about it, pretend everything is peachy, continue to brag about the great efficiency of the Roadster when I know it is not true?

This is not playing Gotcha, this pump thing is a real and significant problem that needs to be resolved. In a better world, I would be welcome to call up JB or others in the engineering team to discuss and even help resolve this problem. Unfortunately, this is not that better world, and that channel of communications is closed to me.

Please don’t read emotions and intentions into what I write that are not there.

I want nothing more than for Tesla to succeed. Aside from my continuing view that electric cars are the future, I am a significant shareholder in Tesla, and I am driving one of their cars. Please read the rest of what I have written here on my blog. I give plenty of credit for the Roadster where it is due, and I give honest criticism where criticism is needed. My goal is simply to encourage Tesla to face its problems and resolve them – resolve them to help EVs succeed, resolve them to make my stock valuable, resolve them to fix the problems in my car.

I do appreciate the support that you and others have given me since my ouster. It is hard for me to express how much your support has meant on some of my darker days. Please understand that your car will be a better car if this problem gets resolved. Please also understand that I did not get any satisfaction with more direct and discreet approaches to solving it.

Comment by Roger Richardson

Martin- Yeah ! (Yeah, Yeah) ! Right now there is another pressing problem I’m looking into, besides pumps: how many songs did McCartney write ? Wikipedia has a partial list, but it’s shot full of holes- many major hits aren’t even listed-Beatles hits that he wrote solo. Sure it’s “off topic (schmopic)” ,but it’s friday and at least it keeps the crickets away from the blog (not “The Crickets” maybe, but crickets nonetheless).

Comment by TJ

P.S. (part of a song there, one not on the list too)-topic for scientific research: just where in the brain is this kind of awesome musicality hiding out ? -### end of off topic.

Comment by TJ

Even if safety concerns are the issue there are a number of smarter ways to solve the problem.

One approach would be that after a cooling down period after the car is first parked, the pump stops and the system goes into standby. Every hour (or two hours; the precise interval could be chosen by ambient temperature levels) the pump runs just long enough to check the ESS inlet/outlet temp difference. If the difference is above a pre-set limit then the pump is kept running for a short period before shutting down for another standby interval.

Alternatively, if such detailed temperature measurements are not available it may prove to be more energy efficient to run the pump for a short while every few hours WITH active cooling from the Air Con system. This solution would take advantage of the large thermal mass of the ESS. Cooling intervals could be adjusted for daytime / nighttime depending on the Roadster’s internal clock (I assume it has one)

Lastly, assuming temperature data history is also stored by the PEM, this thermal record can be downloaded by Tesla service staff. Analysis of data from early adopters would allow them to tweak the pump control settings.

Comment by Malcolm Wilson

Martin,

Now that you’ve had your car for a while, can you comment on whether or not “range anxiety” is a big concern? Has your experience with the Roadster changed your feeling about range-extended EV’s (i.e. the Chevy Volt)?

Martin sez:

Excellent question! I have become quite comfortable with the car’s range, and seldom worry about range. In fact, when I take several trips from home in one day, I don’t usually charge up between trips – I am confident that I will get home if the combined trips will be less than 125 miles. More than that and I worry a lot because I don’t yet have a mobile charge cable. Right now, if I do mess up on range, there is no choice except to have my car trucked home; I can’t charge anyplace else.

The only exception is if I am going to let the car sit someplace for a while. Then I worry a lot about that danged pump sucking up my charge.

Comment by o.jeff

# Malcolm Wilson wrote:
## Even if safety concerns are the issue there are a number of smarter ways to solve the problem.

I wouldn’t be so presumptuous as to assume there are better ways. They must have given it a lot of thought by now.

If I was going to try to come up with an alternate approach it might be to see if there was a way to get by with a smaller pump during the “car is off but over 50% charged” time when they want to keep the pack temp even. Do they really need the high flow pump (suitable for use when the car is running at high speeds with high ambient temps) to do the more mundane task of ensuring that the pack has even temps when parked?
Or maybe they just need that high flow all the time to be ready (in an instant) to redistribute the heat quickly if one cell were to ever explode.

Martin sez:

Sticking my neck out, I am quite certain that there are better ways to ensure the safety of an 18650 lithium ion pack than to run a pump continuously. Can’t say exactly how, but then again, I am less than 6 weeks from the day when I am no longer obliged by Tesla’s Intellectual Property agreement to tell them about inventions I make. 6 weeks from now would be a good time for me to explore this subject more thoroughly.

Comment by TEG

Hang on, how did we get to explode?

I know that back in Nov 2006 Martin and JB blogged: “At Tesla Motors one of our key inventions to maximize battery lifetime is a sophisticated liquid cooling system that maintains a favorable temperature for the batteries, even under extreme ambient conditions. Our cooling system engages to try and keep the temperature of the cells below 35° C at all times and the lifetime average temperature at or below 25° C. The other significant factor that affects calendar aging is the charge state of the battery during storage. At higher charge states cells lose capacity faster. This is a second reason why we have limited our maximum state of charge to 4.15V/cell instead of 4.2V/cell. We also offer the driver the option of charging to only 3.8V/cell (~50 percent) or 4.10V/cell (~90 percent) to further extend calendar life if the full vehicle range is not needed on the next few trips. We advise and encourage a full (4.15V/cell) charge only when it is needed.” http://www.teslamotors.com/blog2/?p=39

Have those temperature values since been revised downward?

Comment by Malcolm Wilson

# Zak’s owner’s forum comment apparently included:
## “The water pump circulates any time the battery is over 50% charge and does so to ensure that temperatures of the individual cells are balanced against each other. Energy loss is an important consideration, but our safety record is paramount, so in an abundance of caution we have chosen to run the water pump even when the battery is not hot.”

So, it isn’t about cooling the pack as a whole, but rather to just even the temps between cells.

# “Ken” wrote above:
## “I have worked for a Li-Ion battery manufacturer, have tested them (batteries, not Tesla’s pack per se), watched them blow up, watched battery failures propagate to other cells, etc.
## …
## …Li-Ion batteries. If one passes QC, but has a small defect inside, and all the rattling and vibration pushes it over the edge, you could park it, and a few hours later… it vents and catches fire.

So, I have been interpreting all this as a possible way to prevent a single “vent and catches fire” incident from propagating to neighboring cells. Are we saying that if you run the pump and keep cell temps even there is then no chance that any individual cell would ever “vent” (or whatever term you wish to use for releasing hot gas)?

Comment by TEG

A Japanese co. is working on Li-ion batteries for storage of home solar power that were 40 times more powerful as laptop ones-maybe this will be a safer battery, as well as “safety in less numbers”.

Martin sez:

I sincerely doubt that any larger cell would be more safe, unless it had substantially lower energy density. Simply put, a larger cell contains more flammable material, and so will burn longer and hotter.

Comment by TJ

I guess the remaining questions are:

#1: Does the fluid pumping prevent battery “venting” events?
#2: Does the fluid pumping contain any such events if they should happen?
#3: Is the amount of flow going through the pack (when the car is powered down and off charger) appropriate?
#4: Is the pump the most efficient they could find for this function?

I’m not waiting for, nor expecting to get answers for these questions, but those are the ones I ended up pondering…

Martin sez:

Here’s another question: if the fluid flow is required for safety in at least some types of thermal events in the ESS, how long will the pump continue to run after an event? In other words, won’t a high-temperature venting cell at least sometimes prevent the ESS from producing the voltage required to power the pump?

Comment by TEG

Well yeah, and would a venting event compromise the fluid flow? In other words could it rupture the coolant lines and start a leak?
I still don’t know if the flow is in parallel or serial through the pack. From the picture I linked before it sure looks like typical plastic or rubber lines are used (at least externally). I suppose another basic question – is the fluid flow left on for the case where a cell spontaneously malfunctions, or is it there in case something more catastrophic happens like a parked roadster gets run into? If the latter, then it would be possible that the fluid flow could get disrupted at the same time as a group of cells get damaged. Anyways, way more detail than I care to contemplate for long.

Comment by TEG

Martin- but maybe larger cells could be isolated from each other in their own fireproof “crates” better-whereas how do you isolate like what 6800 little batteries ? Each “crate” could have have a noozle leading to a central foam fire extinguishing system, perhaps?- like a building sprinkler system. Also, with a lot less batteries would there be less chance of one going bad ?

Comment by TJ

Someone needs to design a Li-ion battery that can’t catch fire.

Comment by TJ

TJ, they basically have. The problem is that the safer chemistries tend to be more expensive and have less energy density.

Comment by TEG

I have heard that Tesla is making changes in 1.5 that will address this pump issue.

Comment by Robert

So simply by storing a certain charge above 50% a given cell is more likely to develop a “hot flush”? (Does cell history affect the likelihood of this; such as fast recharging at 70 amps or via heavy regen, fast discharging through heavy acceleration or exposure to vibration?)

So the pump operates to dissipate any such thermal spikes by using the rest of the pack as a heat-sink and also reduces the risk still further by discharging the whole pack down to 50% over a maximum of 7.5 days.

I suppose until Tesla have amassed sufficient real-world data they will have to continue with this “abundance of caution” :(

Comment by Malcolm Wilson

Here is a good strategy posted on the Tesla owners board. What do you think Martin?

Copied from Tesla owners forum:
=========================================
The home charger charges the Tesla in 3 1/2 hours, empty to full. This implies that charging from 50% (the “storage” setting) to 85% (the “normal” setting) only takes about an hour. And since I’ll typically know more than an hour in advance when I’m going to need the full range, I plan to leave my charger on the “storage” setting the majority of the time, switching to “normal” setting only an hour before I plan to leave on a longer trip. This works around the coolant pump issue without compromising driving range, and the inconvenience is minimal.

By the same token, I could just as well switch to the “full” setting and wait an hour and a half, then immediately drive off the full charge. Since the battery would only stay above 85% for a very short time, this shouldn’t hurt battery life, and would give me the advantage of the full 244-mile range.

Comment by James

Martin, with that owner’s strategy of using the storage mode (50% charge) most of the time, even though it is regular use, I estimate he will typically have his battery pack state of charge between 25% to 50%. From what you know of the Tesla battery chemistry and life cycle, would this be a good long term maintenance strategy?

Comment by James

Sounds like a good work-around. Just need to think of the “Storage” setting as “Normal”. Not sure when “limp mode” kicks in as the battery approaches empty.

Comment by Malcolm Wilson

Malcolm, I agree. If you just keep the charge between 25% and 50%, that 25% usage is a range of about 61 miles out of the full 244 mile range.

Most people won’t be driving that far most days. From everything I have read, heard and been told, keeping the battery state of charge between 25% and 50%, plus keeping it cool, is best for the long term health of the battery.

Hopefully Martin can confirm that this works well practically and the coolant pump runs less often with this scenario.

Comment by hymotion

I’ve exchanged Email with Zak (of Tesla Motors) about never charging the car above 50%. He agrees/believes that other than having a shorter range, this will work fine. And, as some people have suggested above, is likely to result in (slightly) longer battery life.

I’m sure you can model the battery life analytically. Actually testing this in real use… will take time.

Martin sez:

This just won’t work for me. The whole point of a 200 mile range is so that I don’t have to plan my whole day out the night before, when I choose my charge algorithm. Quite commonly, I will decide to go to the City for dinner or some other evening activity while I am at work. Charging to just half way means I can’t live my life in the spontaneous way that I like to live.

Comment by Steve Uhlir

How did you get your Roadster to Las Vegas? Did you drive it there yourself, or did you get someone else to deliver it for you?

If you drove it yourself, did you have a recharge pit-stop along the way?

Martin sez:

After carefully detailing the car, it went to Vegas as a true trailer queen. I can’t drive a trip like that until I get my mobile charge cable.

Comment by TEG

TEG- well , now that Li-ion is highly suitable for car use and is so really important, it’s time for the semi-geniuses of the world in Japan, Korea, U.S. (business and schools, like MIT)… or ? to make a fireproof battery just as good-or dare I say better ?- than those used now. Since nano is the latest rage, maybe there’s something to be found there? In the future it would nice to say, with a Mexican accent: “Pumps ?-we don’t need no stinking pumps !”

Martin sez:

I am convinced that a safe and reliable pack can be built with existing lithium ion cells that does not require constantly-circulating water.

Comment by TJ

Martin-
I value your opinion & don’t know what other forum to ask you this… What do you think about Prop 7? Vote Solar sent me an e-mail with thumbs down and this (along with a whole lot more):

Different groups have found many elements of the initiative problematic. You can read CalSEIA’s analysis here, Union of Concerned Scientists here, and NRDC’s here. (The Solar Alliance, American Wind Energy Association, and the Large Scale Solar Association all also oppose).

Thanx, Ian ;-)

Martin sez:

Too many knowledgeable people say that 7 is a flawed proposition- that it will wipe out smaller solar providers, and have other probably-unintended bad consequences. I voted against 7, though I am obviously a big fan of clean energy. Hopefully this bill will fail and be followed next year by a clean energy bill that gets it right.

Why did I vote already? Because, in some perverse cost-cutting measure, the County of San Mateo eliminated all polling places in my precinct. I have no choice but to vote by mail. Call me old fashioned, but I really like going to a polling station and voting in person. It just seems more like I am participating in my community and participating in democracy. Voting by mail feels more like paying a bill or something. And my precinct used to use those old 100% reliable optical scan polling machines. No hanging chad, no bogus firmware from Diebold, etc.

Comment by DrTaras

This is a bit of bad news for me. I always assumed people working on the ESS were taking safety seriously but after reading this, I start thinking they could have gone a bit too far!

Martin sez:

Let’s both hope this behavior is an artifact of these temporary drivetrains and that the pump will behave more reasonably once they upgrade us to the 1.5 drivetrain. I hope others are also encouraging Tesla to develop an elegant solutionvto this problem.

Comment by MaxDZ8

Coincidental (?) press release today from the water pump supplier for the Volt:
“Buehler Motor, Inc. to Provide Auxiliary Water Pumps for Chevrolet Volt…”

Comment by TEG

The new nano “Buckypaper” that Florida State Univ. is working on (and planning to commercialize) is wonderful stuff- they say it will be useful in batteries-maybe good for an inproved Li-ion battery, that won’t burn too.

Comment by T.J.

BMW/Mini will be leasing 500 Mini-E’s 100% electric soon, mostly in California.
Can’t help but notice the similarity of the ESS, although smaller at 35kwh, to the Tesla.
Also noticed on their spec page that their ESS looks to be air cooled vie temp-load-and speed sensitive fans.

http://www.miniusa.com/#/learn/MINIE-m

This might be my first freeway able EV if I can get my hands on one.! I have to admit I’m excited by the possibility as the Tesla is out of my price range. They get 500 out (built in 08) the first part of 09, then were to going to see how good the German engineers are at the ESS cooling situation. Bosch and BMW are a very formidable team.

I’m guessing $500 to $600 a month, similar to the Honda fuel cell Lease. I’d jump in at that price.

http://carscoop.blogspot.com/2008/10/mini-all-electric-plug-in-mini-cooper.html

Cheers
Peder

Comment by Peder

Martin, how about this battery? http://www.boston-power.com

Martin sez:

It’s been a little while since I checked out Boston Power. The cells on their website are a little low in energy density, and pretty good for cycle life. I wonder how their price compared to the big producers? I would also be interested in mor info on calendar life and a few other specs. Definitely worth watching.

Comment by JD

The Mini is a very nice car, they made a lot of good changes from the original ICE model. I’ve never been that stoked by BMWs re. “design bang for the buck” but the Mini is the big exception-they’re doing that car right, so the EV Mini is par for the course. With 150 mile range, now we’re talking a real Ev car.

Martin sez:

I have always thought that a well made electric Mini would be a great car. I look forward to real range, performance, and price numbers!

Comment by TJ

Great article. I liked the picture of the car near skyline ridge.

The challenge of developing a new car involves so much intellectual property and parts development that the cost will always be high for a new entrant.

I think energy is just one part of the equation.

Take for instance my cars, a Subaru Forester and Legacy. They were purchased primarily for safety.
Their power bands are built for ordinary driving and sacrifice some mileage for safety. But realistically, the cars are built for families that live in temperate conditions, quite a very large market.

Comment by garygech

Wow, an electric Mini! With the proper range and price I would go for that. Then Martin and I can stop discussing that Volt thing.

Comment by carolyn eberhard

Volt, scholt! (GM, sch-mee-em!- hebrew word meaning “big schmucks”. Lutz=hebrew word synonomous with putz). But here’s the real problem with the coming green cars/green revolution, Minis and more: the ability of people to afford it-in this bleeped-up country especially. A report in Google news today from a world group called OECD (Organiztion for Economic Cooperation & Devlopment), based on 3 year study: the U.S. , of 30 industrial countries studied, betters only Mexico and Turkey in regard to highest inequality and poverty rates. They said inequality gap has increased rapidly since 2000. The best countries, in terms of less inequality and poverty, include Denmark, Sweden and Australia. In the U.S. the richest 10% of people earn $93,000 per year or over- the highest in the OECD. So: McCain sez Obama wants to “wage class warfare”-I got newz for him: the coddled rich (especially coddled by the Banana Republic of the North known as Washington, D.C.) have been waging class warfare on the rest of the country for years, and at an accelerated rate since 2000. Now they have expanded the war via all the Wall St./mortgage jackasses- the “WWEMD’s” (”Walking weapons of economic mass destruction”)they have unleashed on the WORLD-not just the U.S. Anderson Cooper of CNN is posting the top 10 most wanted of these jerks, one per day. I hope the election polling is right, ’cause I’ve got my champagne ready for Nov. 4 when red state America-”those retrograde, de-evolutionary , un-intelligent designed wonderful fools who brought us Bush (as opposed to the complete no-brainer choice of Gore) and now ’suggest’ McCain” get rightfully, and finally, clobbered.

Comment by T.J.

Carolyn & Martin: Yeah, that MINI E looks mighty good to me too! MUCH moreso that the Volt, to be sure.

Lest anyone conclude that we have gone off topic by discussing it, we should mention that, according to the specs, The MINI E will have “air cooling via temperature-, load-, and speed-sensitive fans.” No pump running 24/7 there!

Alas… the vehicle is only to be leased in CA, NY, and NJ. As usual… I lose out again. :(

Martin sez:

Any word on what battery technology they are using?

Comment by Yanquetino

Yanq- yeah, that’s what I wondered earlier about- possibility of air cooling in Tesla. A lot of cars air cool the radiator with a fan when the engine is off even-including the Mini. If Mini will really go 150 miles per charge, this is wunderbar. I wondered earlier where the Germans were re. elect. cars-looks like here they come-and with complimentary home solar to (das) boot. Whoever the people are at BMW who have been working on the Mini since it was born, I say give them big shiny medals. Now they have to find a way to get the rear seats back. The new Mini goes right up hills like they aren’t there-this EV Mini is going to be something, yah !?

Comment by TJ

# Carolyn Eberhard wrote:
## Wow, an electric Mini!
## With the proper range and price I would go for that.

Although Southern California is one of the few places they plan to offer it (initially),
an ACP eBox might be a better choice.

ACP eBox: You buy it.
..Mini-E: $600 per month trial/test lease for 1 year then give it back and see what happens next.

ACP eBox: Proper 4 seat 4 door.
..Rear seats taken up by batteries.

Comment by TEG

..Mini-E: Rear seats taken up by batteries.

Comment by TEG

Rats!

Comment by carolyn eberhard

Mini power: Li-ion batteries “5088 cells in 48 modules” per Peder Mini Co. post above. This is almost as many batteries as the Tesla-so how is Mini managing to air cool them all ? ( clever german engineering?). Re. rear seat- Mini just has to stretch their wagon version (the “Clubwagon” which came out this year -beautiful car too) to get rear seats back- which could be phase II.

Martin sez:

People misunderstand the need for cooling lithium ion batteries. Lithium ion batteries do not produce more heat than other types of batteries; generally they produce less, as the cells are quite efficient.

The reason you cool the pack is to increase the life of the pack – aging of the cells increases with temperature. The reason you might choose a liquid cooling system is because it is relatively easy to ensure consistent temperature throughout the pack – and therefore consistent cell aging throughout the pack. It is quite difficult to ensure consistent airflow and temperature through a pack with thousands of cells! Maybe even impossible…

Secondarily, the cooling system may (or may not) contribute to battery pack safety should a cell fail catastrophically. (There are other ways to prevent propagation than using the cooling system.)

You can build a lithium ion car with very poor or even no cooling, and it will work just fine for a while. For example, Ian’s Wrightspeed battery pack has practically no cooling at all – just the air rushing by the outside of the battery box. It has worked fine enough to get him some good reviews and impressive demos. The lithium ion tzero had pretty crummy air cooling, and the car worked great for the entire time I drove it. But if AC Propulsion has continued to drive it with its original cooling system, I bet its range and power have been significantly reduced by now.

Many people don’t really understand all the issues with pack temperature – many people even at large car companies. Just because the electric Mini uses air cooling does not necessarily mean that their cooling system will do the job.

It is my understanding that Mini will only lease the cars. I don’t mean to be cynical, but this gives them the opportunity to take the cars off the road and crush them before significant battery problems emerge (but after they’ve banked a mess of Zero Emissions Vehicle credits with the California Air Resources Board).

Now who would do a thing like that?

Comment by TJ

PBS had a global warming program on called “Heat”. Too bad about the economy ’cause getting green tech. into the paws of the middle class could be THE economic boon. Imagine allowing people to sell home solar power into the grid and instead of sending a power bill out having a power check come in every month. Obviously-ridiculously simply so on the face of it-everyone with a home ( & therefore roof or backyard) would benefit-with no end to the benefit-with the EV car power benefit as well. Talk about a “grass roots source” of economic stimulus (for both individuals and new tech. companies)- with no “middle class vs. rich issue” -except for rich corporations not selling power as usual. On the PBS show a commentator said that what has been wrong with this country is individual groups not giving a halibut about the country/situation as a whole but instead being focused only on their own narrow interest- as in: not seeing past their own noses- as in: the auto makers/auto workers preventing higher mpg standards, the oil and coal companies stifling energy progress at all cost- all the usual halibut related to “lobbyist infested America”-everyone trying to hold on to their little piece of the pie at all costs, while reality then ultimately eats our collective national lunch-real smart. Title for a book: “Land of the Dumb, Home of the Dumber”.

Comment by TJ

I also miss walking to the polling place in my Santa Clara county precinct and getting an “I Voted!” sticker.

You’ve quoted energy usage in units of energy/distance akin to the liters/kilometer measure used for petroleum powered cars in other areas of the world. Tesla Roadsters will help set the standard for quoting the efficiency of electric vehicles – how about using SI units throughout (specifically kilometers for distance)?

Martin sez:

In my presentations, I give energy consumption in Wh/km or Wh/mi, depending on the audience. I chose to use Wh/mi here because the car’s odometer is in miles and the car’s own computer computes Wh/mi. (I think there is a way to get the thing to report Wh/km.)

But the fact is that our roads are all marked in miles and mph, so I think Wh/mi is the most understandable for most Americans, much as the engineer in me likes SI units.

There is a good argument that I should instead use mi/kWh because we buy electricity by the kWh – not the Wh. I chose not to do this because the numbers are small, and you need a few digits after the decimal point to get a meaningful number.

Comment by MarkW

# TJ wrote:
## PBS had a global warming program on called “Heat”.

Available online here. (Chapter 5 is on cars)

Comment by TEG

Martin:

I learn something new every day! I thought that the prime reason for cooling lithium-ion batteries was to thwart thermal runaway –although I understood that it also extends their calendar life. Since thermal runaway isn’t so worrisome, it makes sense that BMW would settle for air-cooling in those 500 electric MINIs: they only intend to test them for one year before gathering them up again, and thus calendar life isn’t really a concern.

I assume that AC Propulsion must be using air-cooling in the eBox, since that is what they did with the tZero. It makes me wonder how the battery packs in those vehicles are holding up…? It also makes me wonder how the i-MiEV cools its battery pack. My guess is that it is likewise air-cooled, although I am pretty sure that the motor itself has inlet and outlet hose connections for liquid cooling.

What really makes me shake my head about this topic is that, in years past, manufacturers limited their EV tests to California, Arizona, sometimes Florida, precisely because they were “warm climate” states and lead-acid batteries didn’t do well in the cold. But with lithium-ion… it sounds like they would actually perform better and last longer in colder climes. Why, then, are they still limiting testing to California? It is not as if those large- and small-paddle chargers will work with the MINI E anyway! They should let me lease a test model in my area, amidst the six-feet deep snows that pile up on the sides of my driveway. ;)

Martin sez:

Don’t get me wrong! Thermal runaway is a great big deal. All I am saying is that the cooling system is not the only way to solve this problem; I have seen several different ways to solve it that do not use the cooling system. It is possible that Mini has used a different approach to solve this problem.

But the aging thing is a big deal – the cells will last a LOT longer if they are kept below 30 degrees C than if they regularly operate around 45 degrees C, such as is the case with some laptops I’ve owned.

Lithium ion cells typically are rated to operate down to minus 20 C, and must be above 0 C to charge. This means that without some additional hardware to warm the cells, you can’t really use the car in some Northern climates.

But… the real reason to limit EV sales to California is because only EVs licensed in California will generate ZEV credits with California’s ARB – and the ZEV mandate is still one of the principal driving forces behind big car company EV efforts. So lobby your state government to create a similar ZEV mandate :-)

Comment by Yanquetino

Martin sez:
I have always thought that a well made electric Mini would be a great car.”

The first day I drove the Ebox was the first day I rode in the Roadster at Barker. The ACP’s choice to go with the “practical” Scion was the total opposite of the sexy Tesla. I have always thought that ACP messed up by not going with their other conversion choice -the (slightly more sexy) Mini.

Martin sez:

If you ever get a chance to get underneath an original Scion Xb, do so. The car is really neat from an engineering perspective – it is dirt simple in its design and construction. You only need to remove a handful of bolts to pull the entire drivetrain off the front of the vehicle. Everything is clear and accessible. From a tuner’s perspective, the car is a dream. I can imagine that the ACP folks chose that car because it was the easiest car to modify – easiest to shoehorn in their drivetrain, easiest to pack in the batteries.

The Mini is a lot more difficult. It’s not quite the tuner’s car – the drivetrain is more deeply embedded into the car. Fitting in a decent battery pack is obviously difficult – note that Mini lost the back seat to do so.

So I understand ACP’s decision, and appreciate the tradeoff they made. I just think the Xb looks like a clown car, and worry that its looks will negatively impact sales of an electric version.

Generally, I think conversions are all lame. Cars today are all architected around an engine, a radiator, a gas tank, an exhaust system with catalytic converters, etc. Removing these components does not leave a space that is shaped or positioned well for the components of an electric drivetrain, particularly the bulky battery pack.

Much better to architect a car around the electric drivetrain in the first place. This is why the EV1 was so much better than all the other OEM EVs sold here in California in late ’90’s.

Comment by vfx

Martin said:

Lithium ion cells typically are rated to operate down to minus 20 C, and must be above 0 C to charge.

————————————

Gadfrey! That is worrisome, then. Where we live I have seen temperatures hit 102 F in the summers, and -18 F in the winters. Of course, the climate is not so extreme inside a garage, but still… an EV with lithium-ion would likely need both cooling and heating hardware around here!

Which is all the more reason OEMs should test their EVs in other states: you would think that they’d want to verify what works –and what doesn’t– in the full spectrum of climes.

As for those CARB credits… argh. I have said for a long time that they are going about pushing cleaner alternatives the wrong way. Instead of numbers and percentages (like in the past) or tiered “credits” (like now), they should simply mandate that, by a given year, franchised dealers must have EVs in the showrooms for potential customers to see and test-drive. Period. Or… they face fines and eventually lose their business license. Let the consumer decide rather than allow the OEMs to dance around the issue, all the while claiming that there is “no customer demand.” Sheesh.

I am pushing my state, let me tell you. In this area, however, they typically have to see-it-to-believe-it. I sure wish someone would bring a highway-capable EV here –even if only test models. It would help the cause immensely.

Martin sez:

Heating the cells is not such a big deal – Once they are up to temperature (say up to minus 20 C), the cells will self-heat during use. The feedback is the right way: the cooler the cell, the higher the internal resistance and therefore the higher the heat generated. Heating to charge is also not a big deal, since the car is plugged into a power source when it needs heat.

I believe the Tesla does heat the batteries to charge them, if they are below freezing. Remember that Tesla did test the car up in the arctic circle, and it worked just fine.

But… in these early days of modern EVs, I think it is okay if cars don’t yet work in all possible climates. (Sorry, Yanquetino :-) ) Let’s get them working, start building a market and pushing the technology. We’ll eventually get there, but we have to start somewhere and we have to start now, while the technology is not yet mature.

Comment by Yanquetino

# Martin wrote:
## I just think the Xb looks like a clown car, and worry that its looks will negatively impact sales of an electric version.

The New, improved xB has more radical styling that seems to have attracted a new crowd who would have eschewed the original xB.

I wonder if ACP has any plans to provide their EV kit for the 2nd generation xB?

In a way I think Scion intentionally made the first xB very plain and bland. Some “tuners” want to start with a “blank canvas” (so to speak).

Some “tricked out” xBs:
capscion
Bodykits
LowWhite
bB
Aglow
GReddy Concept
Gen2 concept
Airdam
BRS
City Safari
Safari2
Bass-ic Blue
Moterwerks
Another1
Pioneer
Drumkit
Drumkit2

It isn’t my “cup-o-tea”, but the above links illustrate the point that it has been a success as a base chassis for those who like to do outrageous modifications.

Martin sez:

Hey, the Xb has been a great success for Toyota, and more power to them. But the ‘04 Xb sold new for less than $14,000, which is less than just the battery pack in the eBox. The question is, can such a car appeal to an audience that would pay above $50,000 for a car?

Comment by TEG

BMW wouldn’t crush EV Minis- Wagner & his Valkyries would come down and smite them for that- they’d covert them back to ICE, no ? Leasing allows for real world testing, but aside from that Convenient Truth, it is suspicious, no? Wonder what sales cost of an EV Mini would be-like $70,000 or so per AC Propulsion Scion ?

Comment by T.J.

I totally agree with you, Martin… pushing green technology is to be done now.

It is frequently said that we have to do it to “save the world”… but it is not about the world but about “ourselves”.

Regards

Comment by HectorRV

So: what is Martin’s take on the economic situation-seeing as how it is now affecting Tesla and everyone else. All the green cars and tech. in the world won’t amount to much if “the proverbial no one” has any money to buy into it, including our halibuts deleted banking system & govt. entities. I know that the following is “totally out of the question ” but: why isn’t the society norm, in a bad downturn, to cut pay of everyone in a company rather than lay a lot of people off? Seems to me that this would act buffer the effects of econ. trouble before it spiraled out of hand- since once a job is gone, it will only come back when a big turnaround sets in for real-when it’s “really safe again”. This is a recipe for longer term econ. trouble than it might otherwise have to be. We could be looking at a big oversupply of green car/green tech. capacity with not enough “available adopters of it ” out there. Just wonderful-at it to all the other wonderfuls.

Martin sez:

Is it really the economic situation that is affecting Tesla? I heard they have a customer backlog that is well more than a year’s production capacity. Falling OEM car sales should generate cooperative (even desperate) suppliers. They got a (second) sweetheart deal for the construction of their (second) planned sedan factory. OEMs are shedding highly qualified talent that would likely work for cheap. They supposedly have a federal guarantee for a huge loan. Maybe I am dumb, but I fail to see how this economic crisis caused the recent reorganization and sedan program scale-back at Tesla.

Comment by TJ

M sez,
“The Mini is a lot more difficult. It’s not quite the tuner’s car” It’s been said, if it was easy, everyone would do it.

I would rather sport Galaxina over Tobor.

Comment by vfx

Martin said:

But… in these early days of modern EVs, I think it is okay if cars don’t yet work in all possible climates. (Sorry, Yanquetino ;) ) Let’s get them working, start building a market and pushing the technology. We’ll eventually get there, but we have to start somewhere and we have to start now, while the technology is not yet mature.

———————————

Yup, you’re right: we have to start somewhere, and aiming for temperate climes as a first step makes a lot of sense.

That’s going to be pretty tough for Th!nk, however, since global warming hasn’t (yet) turned Norway into another Caribbean. I also have to hand it to Mitsubishi for testing out the i-MiEV in Iceland and New Zealand. They are evidently thinking ahead. I wish both companies well!

Ironically, by the time there are several highway-capable EVs to choose from, I’ll probably move to warmer climes anyway. My (much) better half’s health doesn’t handle sub-zero temperatures any better than lead-acid batteries… and I am getting pretty fed up with snow-blowing those six feet deep drifts for months on end! :)

Comment by Yanquetino

Martin- news had it that Elon closed the entire Tesla Detroit sedan development office and laid off people in Calif. too. If I were Elon I would have seen if everyone in Detroit would cut their pay instead. Latest news (on ABC) re. job layoffs at big companies, like Boeing, Merck, is not good- seems like the very LAST thing to happen when there is a recovery is the hiring back of people. Continued mass layoffs (counted as any layoffs over 50 people) are the worst thing that could happen re. causing a further downward spiral of the economy: fed. & govt. lose tax money and have to pay out for unemployment, the fear factor causes everyone (and every company) to cut back on spending and obviously those without a job ain’t spending either. Which obviously means there goes the whole world economy into the downward spiral. Something’s been seriously wrong with the U.S. system that housing can cause this to happen-but anyone with any sensitivity would have noticed something “not quite right” for decades-guess plenty of authors & financial types (in and out of govt.) have noticed things and talked about them for a long time but, as usual in this country, try to get things “un-gridlocked”. On the PBS global warming show, called “Heat”, last night they showed a video of this tiny very old coal plant just a stone’s throw away from the U.S. Capitol Bldg. (seen in the background). The guy in charge of this plant, which primarily powers the Capitol & other govt. bldgs., wanted to convert it to cleaner natural gas-so he asked congress for approval-but coal state members of congress, like Byrd of W. Virginia said “no way”, even for this stupid little plant. THIS is the U.S. problem: narrow, short sighted, non-progressive selfish self-interest at ALL costs to the bitter end. The Wall St. meltdown is yet the ultimate perfect example of exactly this “thinking”.

Comment by TJ

Gabe, thanks for the tip on the possible Tesla – electric Smart connection. Something like that is probably the most helpful contribution to the environment that Tesla could do anytime soon.

Could there be an AC Propulsion – BMW Mini ev interface? Some of the parameters seem to match up suspiciously well.

Carolyn, you always express yourself very well. I’m also plenty fed up with the endless waiting for a practical EV or PHEV to be available.

Many thanks to Tesla Dave for sharing Zak’s comments from the owner’s forum, and to TEG for providing the link. It cleared up a lot.

Chris, thanks for letting me know that I’m not the only one who appreciates my humor, although I’m embarrassed to admit that only one would be sufficient to keep expressing it.

T.J., I assume that by “design” in your comments about BMW and Mini you mean recent body style and not engineering and build quality. In that case I strongly agree, esp. given the non-integrated trunk styling and that tank of an SUV with a fastback top they call a coupe.

The mention of a Tesla with a 110 mile range made me consider a Roadster with only about half the number of cells in the battery pack. Since the existing pack weighs about 900 pounds, it would result in a much quicker car because of the approx. 450 pound weight loss with essentially the same power (but reduced range). A lot of the existing pack is toward the top of the car, so handling might be improved too. The weight distribution would probably be closer to that of the original Lotus design. Oh, yes, the car might be $10,000 or so cheaper to build and buy. If offered as an option it would be interesting to see the customer reaction.

Comment by Steve S.

P.S.-again I hit the submit button too soon- re. Tesla situation , I guess Musk is looking more than a year out re. the sedan-past all the things that are o.k. at Tesla right now and in maybe the next 2 years even. Maybe he’s looking at the EV competition coming in light of the declining standard of living & credit trouble in this country- of course the Tesla sedan ain’t exactly targeted at the heart of the middle class, but some of the richer potential sedan customers will be hit too. Like I said, green tech. could/should be huge, but without surplus cash spread thru the ENTIRE society to help get it adopted there might be too many plug-ins/EV’s & too much green tech. chasing too few customers. In ANY case, if things hit stagnation in this bleeped up country, the green tech. adoption is going to be a lot slower.

Comment by TJ

Maybe Musk is only looking at the price of his divorce. How much of Musk’s money will be his once his soon-to-be-ex-wife and her lawyer get done with him? Will he maintain control of Tesla, Space-X, and Solar City? The fact that the US economy tanked may just be a convenient excuse for him. His latest moves may be just a way for him to maintain control of Tesla.

Comment by Cynical Sam

“Martin sez:

Is it really the economic situation that is affecting Tesla?”

Better be careful Martin… someone might accuse you of being a conspiracy theorist… ;)

I know what you mean though. The same thought crossed my mind. It’s possible that it’s just a “convenient excuse” to justify cuts that EM would’ve made anyway.

Who knows?

Comment by Chris Harvey

# Steve S. wrote:
## made me consider a Roadster with only about half the number of cells in the battery pack…

Yes, this idea has been tossed around a bit.
Some discussion here
Way back in 2006 I said “I personally would prefer a lighter 125 mile range roadster at a reduced cost compared the 250 mile range current model.”
And Chris Rijk wrote “do a cut-down version of the battery, but with the same power delivery…the whole car becomes quite a lot lighter, which improves acceleration and other performance factors. ”
Robert Weekley wrote “if they could do a vehicle with a smaller battery pack of – say 100 mile range…”
David wrote “just cut the size of the battery pack by 30%, have a (more than 15%) lighter car with the same amount of juice – this would likely increase the range marginally due the lighter load, but could show a significant difference in performance and handling”
I vaguely recall that TM once responded that they were considering such a thing for a special variation designed for racing.

Comment by TEG

Chris-I accuse Martin of being a conspiracy factualist (perhaps). If Musk IS playing it safe re. the economic situation of the country, he sure ain’t alone. Being in architecture I can tell you the situation is as close to complete shutdown mode as it gets (cooling pump-I mean credit-failure)-this is definitely a ‘73-’74 level economic event. The deal is: for better or worse (and I say worse-our economy should be more diversified) construction/real estate is a really big part of the U.S. economy-and it is toast-like all of it that wasn’t already underway. Do Google search on “The U.S. Economy- Wikipedia”-they have a table based on 2002 info. Look at the combination of construction and real estate (they being related). Forget the rest of the economic listings that are getting hit too (like manufacturing, retail): 710,000 construction establishments, 7.2 million people employed-annual receipts of $1.2 trillion- all of it now shot to halibut-frozen like siberia in January- and I don’t mean maybe. The talk of putting fed. money into infrastructure is o.k.-but that is heavy type construction, using few select large firms, dealing with steel, conc., moving dirt and employing heavy equip. type people. The rest of the construction industry-the majority of it, that involved in building construction of all types- has far (far) more trickle down effect because it obviously deals with all sorts of building products from all sorts of manufacturers and hires all sorts of subcontractors- as in : no windows, HVAC, doors, gyp. board, paint, carpet, elect. , plumbing , roofing, finish materials of endless variety, yada yada yada (let alone furnishings afterward) in a bridge IZ there? If the construction component of the economy remains shut down-and it works thru developers, obviously, requiring big credit, obviously- then just add layoffs in manufacturing, retail, airlines, Tesla Detroit offices and you name it-for the fun of it. What you have is terminal trouble in River City. No wonder the world economy is now being hit. If construction stays frozen, the U.S. economy won’t be coming back to where it was-simple. Construction in China and Dubai has been thru the roof-which has no doubt helped their economies maybe more than people know- a heck of a lot of people being employed in this in China for halibut sure (their olympic stadium alone was over a $400 million dollar project). Our economy obviously hasn’t been happening enough for anything like all of this to be happening here-EXCEPT in the artificially, it turns out, jacked-up area of housing construction. So: maybe Musk isn’t playing possum-maybe he does have a good reason, like the rest of the herd, to be running scared in stampede mode.

Comment by TJ

TEG, you caught me being slightly disingenuous about a shorter range Roadster, although all of it is completely honest. As you no doubt know, it was commonly believed not that long ago, even by some very intelligent people, that the reason that almost every last one of the modern electric cars was trucked to remote locations, crushed and shredded into little chunks, was because electric cars were simply failures. That was believd to be true for one fundamental reason: insufficient range. They wouldn’t go all that much over 100 miles without recharging. I often contested that opinion, here and elsewhere. Now, when the world is clamoring for highway capable electic cars with even a 40 mile range, I couldn’t resist writing a somewhat subtle “I told you so”.

I completely agree with Martin about the $70,000 clown car, although as he suggested they’re much smaller, lighter and more practical for conversion than they appear. As Mark Twain said about Wagner, “It’s not as bad as it sounds”.

In my opinion the EV-1 (although the fastest) wasn’t the best crushed EV for changing the world. The remaining sold, not leased, RAV4 EVs are still going strong with their superb original Panasonic EV-95 batteries. But the RAVs weren’t the best either. The best electric car was designed and developed brilliantly from the ground up as a highway capable all-electric commuter, with the same EV-95 batteries as the RAV.

Tesla still has a lot of work in front of it to fill customer orders, but they’ve already been paid a huge chunk of the price as a deposit, certainly more than the profit margin for most of them. From that point of view they’re faced with delivering cars at a loss, well into the future. They’re faced with upgrading the drivelines of many of them at a total loss. There seems to be a lot of doubt in the Chairman’s mind (and mine) that the governmental handouts for the sedan project will become a reality in an economic depression, and a luxury sedan might not be a timely product now (or, in my crank environmentalist and car guy outlook, ever). It must be pointed out that the last opinion is not well founded and quite possibly dead wrong.

Comment by Steve S.

I just like to voice my little opinion here that I consider ACP eBox not only to be one of the best EVs ever made, but I’m pleased by the esthetic as well. And for the space/seats it has great economy (<180Wh/mi city)..

If I’m nost mistaken the ACP guys said that their battery box arrangement (plus perhaps other components) are incompatible with the new Scion xB platform. They tested some other chinese/s. korean SUV mules for future implementation.

I agree in general with Martin that conversions is not the way to go, the best car ever would be Loremo EV with at least 100km range be it based on NiMh or Li-ion, 2seater with cargo space. I think this thing could be mass produced bellow <$20k. But the company almost went almost belly up recently, I just hate this global misallocation of resources..

Comment by gonzoEV jr.

# Steve S. wrote:
## The best electric car was designed and developed brilliantly from the ground up as a highway capable all-electric commuter, with the same EV-95 batteries as the RAV.

Are you talking about the Honda EVplus?

The NiMH EV1s used Ovonic batteries, not [url=http://www.peve.jp/e/news.html]Panasonic[/url].
Vehicles that used the EV-95 batteries were:
[url=http://en.wikipedia.org/wiki/Toyota_RAV4_EV]Toyota RAV4-EV[/url]
[url=http://en.wikipedia.org/wiki/Ranger_EV]Ford RangerEV[/url]
[url=http://en.wikipedia.org/wiki/Honda_EV_Plus]EVPlus[/url]

Comment by TEG

Gonzo- “Global misallocation of resources”-yes, that covers it nicely.Good thing-for them, not us-that the people behind this didn’t live in Russia. I failed to mention yesterday that you can no doubt at least triple the “employment in construction” for “all things related ” ultimate employment figure when you add ALL the employment related to construction: the processes of planning, drawing, financing,real estate, govt. agency reviewing, bldg. materials transportation, bldg. materials companies and their factories per: labor/staff/sales/advertising. I remember Martin’s wife was involved in, what, construction management somehow ?-so she can dig where this is coming from. Heck- it could be 10 times the employment, when all is said and done, for every single construction worker-again, I’m talking building construction with all it bits and pieces and many players, not infrastructure. So maybe this explains why Musk Mammal, sensing somethng amiss in his native habitat, isn’t standing facing the oncoming stampeding herd yelling-”hey, wait a minute all you guys-let’s maybe stop and think about it more”. Muskrat pancake is not a sensible survival of the species option.

Comment by T.J.

# Steve S. wrote:
## The best electric car was designed and developed brilliantly from the ground up as a highway capable all-electric commuter, with the same EV-95 batteries as the RAV.

Are you talking about the Honda EVplus?

The NiMH EV1s used Ovonic batteries, not Panasonic.
Vehicles that used the EV-95 batteries were:
Toyota RAV4-EV
Ford RangerEV
EVPlus

Comment by TEG

Model S teaser photo in BusinessWeek…

Comment by TEG

TEG- kind of GM-like brushed alum spear, don’t know if I like that design M.O. Too bad there’s no longer a Tesla Detroit office to keep working on this. Wonder who those ex-Teslan guys are voting for now. Who you voting for TEG ?- got to ask yourself one question, TEG (besides “are you felling lucky ?”)-do you like the color blue?- well DO you, TEG ?! ( got any relatives in Nev.-’cause it’s gonna count here, Calif. is already a wrap)

Comment by TJ

TJ,

don’t underestimate the R’s ability to fix elections (even though this time it could result in a civil war…).

Comment by Chris Harvey

Re: Model S teaser:

“Hey, it looks like a Fisker!”

Just kidding… No death threats please…

Comment by Chris Harvey

Chris-what this country needs is huge immigrant invasion into red state America by Canadians (and a similar emmigration of some red state types to Mexico ?)

Comment by TJ

Chris-no, wait-not Mexico: Somalia- the world’s ultimate” laissez faire” country. Look that up in your Funk & Wagnells and see how well it would suit “Joe six- pack”-you betcha ! Why it sounds like Joe’s ancestral home. He could even be a pirate – not just a financial one, but a real one.

Comment by TJ

Well, to tell you the truth, in all this excitement I kind of lost track myself.

Comment by TEG

What worries me, is that something called “lithium ion batteries” are lumped in to one in this discussion. The entire problem arises from using a particular type of lithium ion chemistry, namely ones with lithium cobalt oxide cathodes and graphite anodes.

There is a myriad of different lithium battery chemistries that do not have the problems that Tesla needs to design around.

It would be good if that distinction is always made when discussing lithium battery safety for cars, as not to needlessly spread FUD.

By the way, in retrospect, would you say that going with LiCoO2 batteries was a good choice ? Sacrificing some of the specific energy in favor of safer and easier to manage batteries may have worked out _lower_ in overall energy consumption, all things considered.

Martin sez:

If you rummage around in my comments to others of my blog postings, I have made the same point. Lithium ion is a family of battery chemistries, and there is no “best” one.

Liithium cobalt cells have double the energy density of the lithium iron phosphate cells – a car built with LiFePo cells would have half the range. I think this is a bad tradeoff. Despite what appears to be a screw-up on my car, you can design a LiCoO2 pack that is safe – just as you can design a gasoline tank that is safe. No doubt about it.

So, to answer your question, I still think opting for the highest energy density batteries was the right decision. A Tesla with a 100 mile range would not have created quite the stir that the 200-mile Tesla did. I would make the same decision today – opt for high energy, then design safety into the *system*. (But I would have done so without leaving a pump running 24/7, for goodness sake!)

Comment by kert

“Model S teaser” – I think it’s now clear that the car will be a tiny sedan even by european standards. As you can see from the Plugin America party pictures few weeks ago, in person the Volt is also a quite tiny sedan, at least from U.S. perspective.. I’m not against smaller cars, quite to the contrary, but the expectations of some of the prospective Tesla Sedan consumers might not be fullfilled, also given the pricetag. But to some extent BMW/Daimler (ICE/hybrid) are following this trend as well, smaller and more aerodynamic cars even in the formely luxurious midsize sedan category. Aiming for better fuel consumption and lower emissions have to manifest somewhere in the end.

Comment by gonzoEV jr.

@gonzo

While it’s true that America has built a value system around the conceptual metaphor Big IS Good (see Lakoff and Johnson 1980, et al), the Model S doesn’t seem to be that tiny. The BMW 3 series sedan isn’t a monster but is quite popular (of course it lets you buy into BMW at a lower entry price then a lot of their larger products – which reminds, I saw a 760li in a walmart parking lot…something wrong there…maybe it was the manager or something). Irregardlessly (an amazing work of affixation my friend came up with), the short range viability of a 70k sedan that looks and feels like 40k sedan (except for the EV part of course) is going to be a bitch to forecast. My own feeling is that any car maker that makes it past the next three to five years is good to go, assuming sound fundamentals.

Comment by Gabe

# gonzoEV jr. wrote:
## I think it’s now clear that the car will be a tiny sedan

Why do you think that?
Tesla had said the target was something akin to a BMW 5 series. Also at least 5 passenger capability, maybe even 7?
Personally I like compact sedans, but Tesla kept hinting they wanted something a bit larger.

Comment by TEG

Not to mention the S’s Mule appears to be a Dodge Magnum. A BIG car.

Comment by vfx

This might be just my silly interpretation, but try to focus on the proportion of the human body on that picture (Tesla’s designer) and the rear end. In my view they are shooting for “baby” bmw/daimler – midsize sedan segment proportions..

Comment by gonzoEV jr.

TEG, I’m always impressed by your EV knowledge and insights. Yeah, I was talking about the EV+, in that paragraph as “the best crushed EV for changing the world”.

I love sports cars, and would much rather drive an EV-1, esp. since I followed Paul MacCready’s work starting with the human powered aircraft days. They were built by a bunch of young Southern CA car and airplane and high tech fabrication crazies, and I once swam in those waters. The EV-1 involved the genius of several other Cal Tech guys. The Impact prototype was rushed to completion on a tight schedule, and was a pretty radical lightweight sports car, not designed for mass production or low cost. Wally said that some of what they did was a little clumsy, but it was all so new, and it worked! By accounts the EV-1s were pretty much hand built, and the Ovonics batteries weren’t as well developed as the Panasonic EV-95s. They often needed to be cooled to be charged, if you can imagine such a thing.

The EV+ was designed by one of the world’s two leading small car manufacturers to be a mass-produced electric commuter. It had seating for 4 and a hatchback for storage. That same car could still change the world, except for the EV-95 batteries which were killed by Chevron ownership of the patents, acquired from GM. Something a lot like it eventually will.

Here are a few links: http://www.honda.com/ev-plus/ , http://world.honda.com/history/challenge/1988evplus/text/01.html ,
http://www.hondaev.org/acare.html , http://www.youtube.com/watch?v=pDRBRuvct54 .

I wasn’t aware that the Ford Ranger EV was such an impressive vehicle. Does yours have the EV-95 batteries?

Conversions seem to be a perfectly acceptable way to get a substantial number of vehicles on the road anytime soon, if they have enough resources behind them. The RAV4-EV and the Ranger were very good, and so is the e-Box if enough could be built and sold. We’ve done very little about global climate change for the 30 years we’ve known about it, and time is not our friend.

I’m still intrigued with the Getz phenomenon I mentioned a while ago, http://www.thecuttingedgenews.com/index.php?article=808 which enjoys the support of the manufacturer (Hyundai) which sells them, the New Zealand government, and a capable conversion company. They’re saving time by not even starting with a glider (what race car guys call a roller) but evidently shipping the removed components of the conversion back to Hyundai.

Comment by Steve S.

Finally, a full picture of the Model S…

http://www.roadandtrack.com/article.asp?section_id=10&article_id=7201

What do you think guys?

Comment by Chris Harvey

Looks a bit like a Nissan GT-R

http://www.gtrnissan.com/

Comment by Chris Harvey

# Steve S. wrote:
## I wasn’t aware that the Ford Ranger EV was such an impressive vehicle. Does yours have the EV-95 batteries?

Yes, it does… 25 of them (300V). (Rav4EV and EV+ only had 24…288V)

My Motorcraft Branded Panasonic EV-95 batteries are still good for 85AH (95 when they were new) close to 10 years after manufacture.
The RangerEV has a nice layout and a good drivetrain, but the aerodynamics suck and the range pays for it.
Back when Chevron/Texaco/Ovonic/Cobasys supposedly went to court to get Toyota/Panasonic to stop bringing EV-95s into the USA, apparently Panasonic argued (unsuccessfully) that they had improved the battery chemistry so much that it really shouldn’t be covered under the Ovonic patents anymore.

Comment by TEG

Submitted for your approval: Nathan Bedford Forrest- remember him ?- no, I thought not: Confederate civil war general- almost never lost a battle. Civil war historian Shelby Foote said “the civil war produced two authentic geniuses: Lincoln and Forrest”. He started the war as a private and ended up a general-he gave U.S. Grant fits. After the war he was an advocate of civil rights and voting rights for blacks and an opponent of the KKK. His motto for winning a battle: “Git thar fust with the most men” (often misquoted as “git thar firstest with the mostest”). Submitted for further approval: Paul Klugman, nobel prize winning economist, who said on Charlie Rose Show last night that the lesson of the “lost decade” of ’80’s to ’90’s in Japanese economy wuz this: at the hint of a crisis (and he says our current one has similarities) you “hit the problem fast and hard”-which the Japanese failed to do. Submitted for furtherest approval: those who would agree with Forrest and Klugman: Grant, Sherman, Patton-and Colin Powell (per his concept of: “if force is required, make it overwhelming). Klugman said that the U.S. Govt. failed to “git thar”- bailing out Lehman Bros. should have been done to placate the skittish herd set to stampede-since the firm had huge symbolic value and as long as the govt., correctly, saved all the other firms later, it was stupid not to save Lehman-because that firm was at the head of the cattle herd. Now online news is that the asians and europeans are going to hold meetings to work on solving the crisis and charting the future of the world financial system-the was U.S. not mentioned. Yeah-why should we be in on it to mess it up, seeing as how we’re a nation run by fools- since our fools effectively negate the anti-fool elements time and again.

Comment by TJ

I was trying to post the model S pic on teslamotorsclub.com site 2 hours ago but I can’t register – keeps saying that I answered the nospam message wrong, same problem when I try to contact them to let them know too! maybe someone can let them know their script is screwing up.

Re the pic … ugh! I hate those mustang like angular hard edge lines that are popular these days. Then again I think almost all cars these days are ugly – apart from the roadster.

Comment by milos

TJ,

Got it. “Hit hard & fast, shock & oh, oh, whoa!” :) Shrub & Hank did too little, too late… Mission (Not)Accomplished. Welcome to the (soon to be) New World Order. Say hello to your (soon to be) wealthy neighbours to the south (Mexico is a net oil exporter, food, natural resources, adding manufacturing jobs, etc.).

https://www.cia.gov/library/publications/the-world-factbook/print/mx.html

With D’s in the White House, Congress, and the Senate, the U.S. may manage to turn things around in time, but there are no guarantees. I wish you the best of luck.

What do you think of the pic of the Model S?

Comment by Chris Harvey

I think the Road & Track image is just a guess as what it will really look like.

Comment by TEG

Chris, after criticizing the new Volt, which at least has a gasoline engine, for its fake grille I’m going to have to disqualify myself from commenting on the aesthetics of the Tesla sedan. Or of nearly any of the front views on new models in your link. Instead, here’s a link to an article in the October Road & Track by the great car and motorcycle guy Peter Egan:

http://www.roadandtrack.com/article.asp?section_id=26&article_id=6978

Here’s an excerpt:

At the hybrid/scientific end of the spectrum, however, we have some pretty smooth shapes, like those of the Toyota Prius or the new Honda Civic — or the unfortunately discontinued Honda Insight. And I must admit, true to Sarah Webster’s newspaper story, this last group of cars has begun to look better to me every day. What a surprise, given our current fuel prices.
I used to see a Prius in the flow of traffic and say, “Interesting, but a little odd.”
Now I see one and say, “Excellent shape for a car.”

On another subject, Martin made an excellent point about the long range of the Roadster being a very important part of its enthusiastic acceptance by the media and public, a crucial factor in the automotive revolution.

Comment by Steve S.

TJ,

it turns out that the shot of the Model S is a photoshop creation of R & Ts. Sorry if I got anyone excited over nothing…

Comment by Chris Harvey

Steve,

I guess Peter Egan made that comment before Honda announced that they are resurrecting the Insight, but he makes a good point in that our aesthetic drifts over time.

BTW, your opinion is always welcome…

Comment by Chris Harvey

Chris, the only thing that is being resurrected about the Insight is the name. It’s a completely different car and category, unfortunately.

Comment by Steve S.

(Here we go again)
NYTimes blog from today…

“Mr. Musk blamed the bulk of Tesla’s problems on its first chief executive, Martin Eberhard, whom Mr. Musk said spent too much money and too many years developing the company’s first car. “It’s taken us about a year to correct major errors,” Mr. Musk said.

Mr. Eberhard, who is now an entrepreneur at Mayfield Fund, disputed that. “He’s still blaming it on me a year later and three C.E.O.s later?” he said. “Look at the constant factor at the company through all the years: Elon.” ”

Martin sez:

And a year later, he is still coming up with new reasons why he ousted me.

Comment by DrTaras

Chris- forget Mexico, the U.S. gets more oil from Canada than anywhere-which I never knew till recently. Hmmm- based on that there could be a lot of Canucks for McCain out there-drill,baby, drill an’ all that. Also, forget wishing U.S. luck since, per this crisis, as U.S. goes, so (still) goes the world- yeah, the world’s gotta ask itself ONE question: are you feeling lucky ? , well ARE you world !? Yeah, the bailout wasn’t too late maybe,but it was too little- bet the world agrees right about now. Per us- and them- once mass job layoffs happen- as in thousands at a time in large individual companies- you’ve hit the “too little point” in my book. Paul Krugman ( I spelled his name wrong as “Klugman”) said that the last recession “supposedly lasted only 8 months”- the dot. com one I think he was talking about (unless it was the ‘82 one, I forget). In reality he said that, per statistics, the jobs losses didn’t come completely back for two and a half years. The consensus seems to be that this recession will last one year, maybe 18 months even. If the same rate of job return applies-as in “the longer things are bad the longer it takes jobs to return” ( of course “big if”), that could mean jobs coming totally back from this recession in 3.75 to 5.5 years. That fact that 100’s of thousands of people lose their jobs here-and millions around the world- because of the actions of a relatively few jackasses (fleecing the flock of home-buying sheep and egging the sheep on to get themselves maxed on on cheap credit- all on purpose)- and because of the “not hit the problem hard enough” inactions of fewer people- is really incredible actually. Some investor pundit said, re. people and their 401 (k)’s being hit : “look, there is actually a good silver lining to all of this-since as you continue putting into your 401(k) every month, you’re buying stocks at record lows ! ” Oh yeah- try telling that to someone without a job-or whose salary has been cut in half, or whatever. Yeah – why try telling that to Z’ev Drori even -the latest victim of Muskism combined with failed U.S. econ. policy. No-I beg to dream and differ from the hollow lies. The “authorities” knew the dangers, per fed. govt. top regulator Brooksley Born telling- more like sreaming at- Greenspan and Rubin and top congressmen like Lugar and Dingle about the dangers. The least these guys in the govt. could have done was to have had a fallback “hit it hard” emergency economic wildfire plan in place-with all the aerial tankers gassed up and ready to fly. But,of course, since “they knew” years ago, perhaps this was planned to happen (per the usual conspiracy theorist/factualist thread running endlessly thru our modern world-and way back thru the not so modern world as well). It is curious how this happens right at the end of the rotten Bush regime-like the final icing on a totally moldy cake.

Comment by TJ

Dr. T: well, per Elon-at least he just got fired by his wife. I came across something on the company SES Suncatcher again-they who make solar power with a 38′ diam. dish focusing on a Stirling engine. I thought maybe a smaller one for home use could be put in a back yard- then I thought: what if you got a big lense-like even lighthouse size (fresnel lighthouse lense even-plastic maybe?) and focused that on the Stirling engine (helium gas type) : lense and engine as one unit, tracking the sun. Wonder if this could make home solar power cheaper than silicon PV ?-Sure would be compact. Came across online info. that is not so good for thin-film solar: there is a global warming gas called nitrogen trifluoride that is thousands of times the heating trapping gas that co2 is. They said that since 1978 the amount in the atmosphere has increased 30 fold. It comes from the manufacture of LCD T.V. screens and computer monitors- and from making thin-film solar. Right now, though, this gas only contributes to global warming to the tune of .04%. The article also said that methane has been rising faster than projections foresaw- and that gas is a lot worse of a global warmer than co2

Comment by TJ

Martin sez:

There is a good argument that I should instead use mi/kWh because we buy electricity by the kWh – not the Wh.

There’s a great argument for turning the fraction around and using (whatever energy unit you want). The European convention of using liters per 100 km is much more applicable to way we actually operate our vehicles.

In other words, if your vehicle is twice as efficient as mine, it doesn’t mean you’re going to drive it twice as far — rather, you’re going to use half the energy.

Another example, stolen from Ian Wright, is that more fuel is saved by taking a 10mpg gas guzzler and improving it to 20mpg than by taking a 50mpg Prius and making it get 100mpg. Improving the gas guzzler isn’t just better — it’s FIVE TIMES better, and using units like gallons per 100 miles makes this obvious.

Comment by O. Emry

TEG said,

Well, to tell you the truth, in all this excitement I kind of lost track myself.

Clint Eastwood fan?

Comment by Steve S.

Just responding to TJ and feeling rather blue.

Comment by TEG

“Blue, for lack of a better word, is good” -Gordon “Green” Gekko. Looks like more big U.S. companies will lay off people. Something online about like 17 of 29 U.S. steel mills kind of shut down. It’s all so wonderful: all ” for a pocketful of fools- for a few fools more”. The guy who ran Lehman Bros. is named Fuld- his family name used to be Fool-but his grandfather changed it so he could work on Wall St., incognito. Fuld’s wife’s name used to be Schwab -that figures. Well at least it looks like we’ll have Obama- and maybe over 60 democratic senators- to defeat republican filibuster potential. Oooohhh -the big bad socialist “liberals” might be in charge- a lot of “conservatives” will be out on Halloween dressed as liberals to scare us in a last- ditch patented ™ Republican Scare Ploy. The last worst jobless rate was in ‘82 recession, around 10%. Maybe we can break that record and get the worst since the ’30’s. Some economist on Charlie Rose Show said ” well, things aren’t as bad as people think-’cause now there’s like $7 trillion in cash (and counting) sitting on the sidelines on the world scene-plus vast sovereign wealth funds of other countries-not us, of course- courtesy, in part, of Bush & Co. So there’s money out there-waiting to come in “at some safe point”-while everyone gets hit- for a year, or more (?) McCain is safe as opposed to “his hardworking/ best workers in the world” friends ( usually referred to as “My Friends” ™ – seeing as how he supposedly makes $4.6 million per year-don’t ask me how or why. He would like to tell My Friends ™ that he will definitely miss not being able to keep every (last) dollar of his wealth, in the coming 4 years, since “redistributing it”, in any amount, is against his religion.

Comment by TJ

I’m kind of perplexed that the new eMoto from Todd Kolin has not stirred up any comments, at least on Autobloggreen?! This is a perfect bike based on quality components, most suitable for the California/Club Med/Warm temp location types.

It starts at $5.5k (brushless w. regen, agm, 45mph/30mi range), tops at $9.5k (AC, Lifepo4, 80mph/50mi range).

And as a kit it could be only better in the future or with higher budget now..

http://www.autobloggreen.com/2008/10/24/electric-motorsport-introduces-the-gpr-s-electric-motorcycle/

http://www.thunderstruck-ev.com/eboxerkit.htm

Comment by gonzoEV jr.

Martin,

have you been given a date yet as to when TM plans to upgrade the transmission in your car to the one-speed Borg Warner reduction gear? They seem to be installing the BW gear into cars that are being delivered now.

ATB,

Chris.

Martin sez:

When they delivered the car, they said it would probably be replaced in September… (no new transmission yet.)

Comment by Chris Harvey

Chris, I shared the general confusion about the new Honda Insight. An ultralight and aerodynamic all-aluminum two seater is being replaced by a rebodied (in steel) Civic hybrid four door sedan with semi-grotesque styling features. The Civic mild hybrid drive train is essentially identical with the Civic’s.

A new NSX concept car is being shown around, replacing the voluptuous aluminum mid-engined near-roadster with an angular front-engined coupe. VW at least called it the New Beetle when they replaced the beloved rear-engined classic with a front-engined, front wheel drive car. One of the appealing aspects of the old car was its lack of prentense. The new one is all pretense. I couln’t touch the windshield from the driver’s seat because of the attempt to make it sort of resemble the old cars. Honda isn’t lifting a finger in that direction, which is a plus, but you’d think they could come up with new names.

Here’s today’s quiz: guess the kind of animal represented in the following song lyric excerpt:

“Quite a lot of us
Are feeling rather blue,
And we don’t know what to do.

“The sleek and the slim make fun of the lot of us,
And creatures who fly through the air sit on top of us.

“Even in the pool
We’re faced with ridicule.”

The correct guess, or even an incorrect one, will entitle you to lease a plug in vehicle several years from now, provided you pass a stringent qualification and background check, and provided that batteries can be invented to make the car possible.

Comment by Steve S.

Hippopotamus.

Comment by TJ

Steve,

I see your POV now, but I have to admit I was a bit confused at first by your initial response. I was thinking “I’m sure the new Insight is a hybrid too…” :) It’s always a bit of a disappointment when manufacturers “bring back” old products in a new form that don’t quite live up to our expectations, or memories of the original. I suppose that with the Insight we can take some consolation in the fact that it will be cheaper than the Prius, and possibly more fuel efficient. On the whole though, I think at this point I would be more likely to opt for the base ICE Civic than any of the currently available hybrids on the market.
Honda does seem to like holding on to it’s old names though, unlike, say Chrysler, who changes model names more often than I change my oil… :)

I think I’m going to go with TJ’s guess on the riddle. Something about all those lines that end with “of us” reminds me of the creatures who produce their own sunscreen (SPF 50)

http://pubs.acs.org/cen/news/8222/8222notw9.html

All the best,

Chris H.

Comment by Chris Harvey

Al Stewart Hipposong…

Comment by TEG

While on the blue musical theme-submitted for your approval, You Tube videos of : “We Ain’t Got Nothing Yet” by The Blues Magoos and “In Your Wildest Dreams” by the Moody Blues. Yes, two wonderful songs there. Maybe we’ll have something yet on Nov. 4 . No more” Drill, Baby , drill !” – I prefer Al Davis’ new motto, applied to all things Rove Republican or remotely close (not to mention his team) : “Just Lose, Baby !”

Comment by TJ

Of course the ultimate apropos song title for Nov. 4 would be: “Blue Morning, Blue Day” by Foreigner. Actually I hope McCain wins- In His Wildest Dreams.

Comment by TJ

Latest on layoffs at google search of: “Tech. layoffs- the scorecard”. Meanwhile, McLiar wants “the rich” to keep getting the tax cuts Bush installed- at all costs. Seems like the country could use some extra cash now- especially since nothing is “trickling down”- except for down the drain. On CBS 60 Minutes show last night they detailed the start of the current problem: at the very end of the Clinton presidency late in 2000, at the end of the last “lame duck” session of congress, a law was passed getting rid of depression era regulations on basically “betting on the market”- this now allowed people to bet against the ongoing housing boom. This new law had a provision overriding ALL such similar state laws from the ’30’s. The N.Y. Attorney General said that this reinstated what was basically a bookie operation- recognized as so dangerous, after it helped cause the great depression, that both the fed. govt. and state govts; outlawed it.. The “debt swaps” were insurance against loan defaults-but insurance with nowhere near the required cash to back it up. All 100 senators voted for this bill, such was the effectiveness of the “Wall St. Lobby” and Greenspan. Yes, congress and George Bush have been “veddy, veddy good to da coddled rich” leading to worse income disparity, and now this. Maybe also without the income disparity issue there would have been less foreclosures. The McLiar/Flailin’ message is McLame/Failin’. “No pain, no gain” – No pain for him, no gain for all the above tech. people and everyone else out of work-and more on the way. Al Davis came up with a motto for the Wall Street/Bush backers: “Just Loot, Baby !” Hopefully in 7 more days (knock on wood, formica, wall board) McSame will be an honorary member of the Raiders, following their new credo: “Commitment to Past-tense”.

Comment by TJ

So, TJ, I’ve been meaning to ask, who’re you voting for? :)

Martin, have you decided what you’re going to do about the coolant pump? Are you just going to let it run until TM comes up with a fix? Are you going to employ one of the strategies outlined above? Or, have you come up with a better idea to avoid wasting 1.3 mWh/yr circulating fluid through the ESS?

Do you think that TM has neglected the goal of optimizing efficiency of the TR in the last 11 months in favour of performance? I suspect that they believe that performance sells more cars than efficiency. What do you think?

BTW, does anybody have an up-to-date figure for the number of roadsters delivered so far? The numbers that I see are all over the place… I’m beginning to think that they’re just guesses… :)

It’s been over 7 months since the start of “regular series production”. At a rate of 4 cars per week, they should be over 100 cars by now… I’m wondering what the rate limiting step is. Does anybody have any ideas?

Martin sez:

Though I haven’t heard a peep from them, I am hoping this problem will be fixed with the 1.5 upgrade.

Comment by Chris Harvey

Chris-Martin is going to smash the coolant pump in a fit of realous jage and dump the parts on Musk’s doorstep ! Election update trivia, per local paper: 49,000 S.F. Bay area residents have moved to Reno area in the last two years- so now there are 1300 more democrats than republicans registered. Two years ago there were 16,510 more republicans than democrats. This, if nothing else, should turn the state blue ( though I think Las Vegas could swamp the north in any case this time)- to match the flag and the state bird-the mountain bluebird. Yes, apropos color co-ordination at last !

Comment by T "Clouseau" J

Martin, when is your book documenting the Tesla Motors journey coming out? Surely there’s got to be a book. I can’t think of a more compelling story that I would like to read. It could be “The Soul of a New Machine” for this generation.

Comment by Siggie

Chris- to answer your question, I’m doing a write-in vote for Stephen Harper. I know he has a job already, but he can make that his night job (he could do it in his sleep ?).

Comment by T.J.

TJ,

when it comes to stifling progress in the area of renewable energy and alternatives to ICE vehicles, Harper is just as bad as Bush/Cheney. In addition, he really can’t take too much credit for the stability of our banks, or the budget surpluses, because those things were well established by the previous governments under Paul Martin and Jean Chretien. Chretien also had the foresight to keep us out of Iraq. Harper, who was the leader of the official opposition at the time, wanted to rush headlong into the Iraq war. Bush and Harper are buddies. GWB calls him “Stevie-boy”, though I’m pretty sure Harper doesn’t call Bush “Georgie-boy” :) .
In any case, Harper does not appear to be concerned about global warming, or Canada’s contribution to global CO2 emissions. He was recently reelected, but not with my help.

ATB,

Chris H.

Comment by Chris Harvey

Here’s a link http://revengeoftheelectriccar.com/
to Chris Paine’s new Revenge of the Electric Car site. It looks very promising.

The lead story today is “BMW Mini E powered by AC Propulsion”. Who could have guessed?

Comment by Steve S.

Chris, regarding the production schedule:

I have #108 on order (P132 or so), and a few days ago Tesla confirmed that it is scheduled for delivery right around the first of the year. Presumably it will have drivetrain 1.5, and hopefully the coolant pump issue will be fixed by then (and the iPod/iPhone issues)!

Comment by Ben

Thanks Ben, I’ll be dropping by in mid January… :)

Comment by Chris Harvey

Chris- Well then I must say to Harper: “Take off ! -Get out ! (hoser)- guess I’ll have to go with Pierre Trudeau, then (reincarnated version 2.0). He was o.k., ay ? In one more week maybe we’ll see the meager start of a renaissance in this country, wherein diehard red state America gets hit over the head with a 2×4 like the muleheads that they are. “I Dig a Pony (phase one where Doris gets her oats)”- and the same for Joe Six (mule team)pack.

Comment by T "Clouseau" J

Lets hope for a good dey, eh?

Should I watch the coverage on CNBC or SCTV?

Comment by TEG

Yeah, let’s hope for a good day.

I don’t know if any of you guys are interested in how the rest of the world would vote (if they could), but here’s a lighthearted look at who everyone outside the US would vote for:

http://www.iftheworldcouldvote.com/

Apparently Albania, Macedonia, and Venezuela would like to see a McPain/Balin (I can’t help it, I have dyslexia…) administration, but the rest of the world… well, they’re ready for a change. :)

Comment by Chris Harvey

Back on October 22 Steve S. wrote,

“Could there be an AC Propulsion – BMW Mini ev interface? Some of the parameters seem to match up suspiciously well.”

On October 27 the lead story at http://revengeoftheelectriccar.com/
included the following:

“Those of us familiar with powerful EVs were curious where the drive train for the Mini E originated. There was speculation that Tesla was behind it, and not hearing Tesla deny it, rumors spread that it was indeed them. However, I called Nathalie Bauters of MiniUSA and she told me AC Propulsion of San Dimas, CA was their supplier.”

Awesome lucky guess, Steve!

Now back to the elections.

Comment by Steve S.

Steve,

looks like you were right. Well spotted. Sorry I didn’t notice yesterday, but I did go to the “revenge of the electric car” site and read the blog post.

I’m glad to hear that ACP have won this deal as it should give them some much needed revenue. Plus, anybody that does end up leasing one of the Mini Es knows that they are getting a good quality drivetrain.

ATB,

Chris H.

Comment by Chris Harvey

TEG-spelled backwards you’re GET- so Get out, ay !?: it’s SCTV if you’re a keener with a tuque, CNBC is for newf’s-so don’t be a mistiss soaker, ay ? -and by the way, it’s “ay” not eh. I mean eh is pronounced “eh” as any hoser can see, while ay is clearly ay, AY !?-what’s with our canuck hosehead buddies from the Gtreat White North with THAT, ay!?

Comment by T.J.

Hey TJ, I didn’t realize that you can speak a foreign language…. ay? :)

I only moved to Canada in the mid 80s, so I missed most of the Bob & Doug MacKenzie phenomenon, but it looks like you have it down to an art form. :)

Comment by Chris Harvey

T.J.,

I believe “eh” is the intended meaning, although you’re right that it doesn’t exactly convey the phonetic version used north of the border. Neither does “ay” to my ear, exactly.

But written English is anything but phonetically accurate: it’s maybe the worst language in that respect.

Long ago I was taught that the word “ghoti” should be pronounced “fish”: the gh as in enough, the o as in women, and the ti as in nation.

Comment by Steve S.

Steve-you’ve got a point, we’ll have to spell it A, A ?

Comment by T "Clouseau" J

T.J.

As in cabbagin’ A, eh?

Comment by Steve S.

Chris-where you move from, a commonwealth country ? Mike Myers father wuz from england-Liverpool, speaking of which I’ve been watching You Tube videos of McCartney (now that I finally got DSL recently-good as cable with viedos)- he sure was rolling in Moscow in ‘03 – “Birthday” video especially . Also there’s a video of “Please Please Me” from U.S. “US” tour of ‘02 (one with lighted stage floor)- holy cow- that song sure kicks it with the modern stadium sound tech.- and to think that he wrote that when he was 14 -”whey hey ,I’m gobsmacked !”,as they say in England.

Comment by T "Clouseau" J

Jacques,

I was born & raised near Liverpool, in a small town called Clitheroe:

http://www.youtube.com/watch?v=Ct8ZohLt97Q

I’m sure that Steve could come up with some creative ways of pronouncing that name… eh?

When I moved to Canada, I was often asked “Do you know the Beatles?”, to which I would reply “I’ve heard of them…” :)

Comment by Chris Harvey

TJ: Check this one out

Comment by TEG

Chris, where I come from we would put the accent on the first syllable, like most people.

Like very few people, TEG’s comment about feeling rather blue made me first think of hippos and then of the great Miles Davis album Kind of Blue. Like most people, I loved it immediately. It’s supposed to be the best selling jazz album of all time. It achieved triple platinum, whatever that means. It was a departure from the prevailing bebop music of the era, which featured rapid fire excursions through complex harmonic structures. Kind of Blue by contrast emphasized melody, but used modes (scales) other than major and minor, which are very unusual to our ears. It didn’t use the orchestral arrangements Miles often favored, but just trumpet, saxes, piano, bass and drums. Most importantly, it brought together four all time great jazz musicians at or close to their prime: Miles, John Coltrane, Cannonball Adderley, and Bill Evans. It’s a phenomenon.

I’ve been struggling to come up with an idea for a plausible TV show, tentatively titled Celebrity Drag Coefficient, without success. The gist of it is to get access to a low speed wind tunnel (about 70 mph) big enough for full-sized cars. New and special interest cars would be measured for simple aerodynamic drag (in pounds) and drag coefficient (which is drag divided by frontal area) at 70 mph. Contestants and “celebrities” (including famous car guys) in pairs would guess at the drag or drag coeffient of a car, and some sort of fun car-related prizes would be awarded, maybe from a aftermarket company or a celebrity. Or something like that. The car in question would be present, and there could be film of it and its owner, similar to Jay Leno’s Garage. All kinds of cars and motorcycles could be featured, from antiques to Bonneville cars to drag and oval and road race cars, antiques, classics, and electrics. A huge number of people are interested in cars and car people.

As with all of my car ideas, my only interest is to be a spectator and to see the results available to everyone. Aerodynamics is important for fuel economy, and accurate numbers should be available to purchasers. Manufacturers would be under pressure to design well instead of just lying.

I always hope that someone with the means and ability to carry an idea forward would be interested, but so far my ideas aren’t good enough. As I often point out, one way to try to have a good idea is to have a lot of ideas.

Maybe Jay could get access to a wind tunnel and measure his cars, for a start.

Comment by Steve S.

Chris-then you’ve also heard of OMD, also from Beatletown-had that great song “If You Go”-was that the title ? Minor faux pax (I hate when that happens) on the “Please Please Me” ref. -a John song (he did some great early songs)-very rare for Paul to do John in concert, till recently-should have known from the harmonica part. Song I was thinking of wuz: “I’ll Following the Sun”. Also, “P.S. I Love You” was early (Paul wrote when 18 or 19 in Hamburg).

Comment by T.J.

Steve,

maybe you could open a jazz club called “The Blue Hippo”… :)

Comment by Chris Harvey

TJ,

I think the title of the song is “If You Leave”. Interestingly, some other OMD song titles are “Tesla Girls” & “Electricity”, and one of their albums was titled “Architecture & Morality”…

I was always partial to “Enola Gay” named, of course, after the B-29 bomber that dropped Little Boy on Hiroshima in 1945. Which brings us back to Mazda, Ford, and feeling blue…

BTW, it’s too bad that the election is not on the 3rd instead of the 4th, then we could have used the New Order anthem “Blue Monday” :)

Comment by Chris Harvey

This is an interesting comment that was posted in response to a story about TM on Huffington Post:

“Leftcoastindy,

Perhaps Matthew was more right than you may know. As someone intimate with the Tesla situation, I can say he is generally right on all counts. Battery cost is simply very high for the foreseeable future. So a pure EV, with a very large battery will make any OEM a victim of that commodity cost.

Series PHEVs with range extenders have smaller batteries (1/3 the cost of Tesla”s) charged in part by a very small generator set is a better interim solution.

Elon compounds Tesla”s death spiral by his inability to let professionals manage simple things like purchasing, quality, product development, etc. His micromanagement egotism got him fired from PayPal and will again cause his demise at Tesla. Eventually, the board will wake up and act responsibly.

The reason for the slower deliveries of Roadsters is that they lose significant money on every car produced, and accelerating production would accelerate the corporate losses. No way to be cash flow positive in 2 months or 12 months.

Someday soon, there will be a collection of car companies large and small that will work with suppliers to drive costs down together resulting in production volumes increasing. Then, a positive spiral business model will form making an EV affordable for the masses that have had to adjust to a more modest middle class life after this horrendous correction in the markets.

Thanks to Martin Eberhard & Marc Tarpening for inspiring us, and shame on Elon for destroying the dream.”

It was posted by someone calling himself/herself “dublinmotor”. It seems to have a ring of truth to it, but who knows?

The full story & comments are here:

http://www.huffingtonpost.com/matthew-debord/the-dream-of-the-electric_b_138994.html

All the best,

Chris H.

Comment by Chris Harvey

Australian ‘Green Motoring’ eMagazine

Comment by TEG

@TEG, you asked “I wonder if ACP has any plans to provide their EV kit for the 2nd generation xB?” The answer (from Tom Gage) was no when I asked. The Scion xB v2.0 unfortunately gained a lot of curb weight (287kg) but very little additional cargo capacity (the GVWR only went up by 25kg). The eBox conversion adds 261 kg and the xB v2.0 no longer has GVWR for the added weight.

Comment by MarkW

Tesla should incorporate the Energizer Bunny technology; obviously, the cells are percusion-cooled and it might be a good alternative to the pump that “keeps going”!

Comment by Andy DeShon

“Celebrity Drag Coefficient”

Too racey -unless you live in the Castro.

Anyway, the show idea might be worth a 3 to 5 minute weekly segment of Top Gear. Complete with magnetic board.

Comment by vfx

Martin, where were you in 1977?
http://www.hybridcars.com/culture/take-tesla-fans-25197.html

Comment by vfx

Chris, “dublinmotor” seemed pretty reasonable at at first look, and his comments are certainly food for thought. But you have to wonder just how intimate he is with the Tesla situation, with a name like that. Death spiral? No mention of the drivetrain work for Benz. The roadster work will eventually bring in money, and the company has always been well capitalized. Of course I’ve always thought the whitestar project was asking for trouble, so delaying or eliminating it is a big positive in my book. He seems to be repeating the tired old claim that evs will be practical only with future developments, ignoring the idea of a highway capable commuter with a smaller battery and range of about 60 – 100 miles. A PHEV without the expense of the gasoline engine and all the associated parts. Over and over the drivers of the EVs a decade ago said that limited range was a huge worry initially, but turned out to not be important for their daily use. The board is going to throw the Chairman out? How will his brother vote? He would say that Matthew is generally right on all counts? Matthew sounds like an uninformed jerk. I did like dublinmotor’s final sentence.

I already have a full time job, and running a club is one of the last things I would ever attempt, but I do have a club owner hero, Clifford Antone. Incidentally, the guy Antone is helping in this video, which is very off-topic, had serious jazz chops, although he’s well known for almost single-handedly reinstating the blues as a popular art form, and in reversing the trend toward synthesizers and away from guitars: http://www.youtube.com/watch?v=w7CBi7U20Po

MarkW, thanks for the interesting info on ACP’s decision not to convert the newer Scion xB. I’ve been wondering about that for months.

vfx, I was disturbed to see my failed idea in the same sentence with Top Gear. I looked at that once to find that Clarkson guy was a ridiculous posturing twit, and automotive moron. I just looked at the Top Gear site, which prominently featured the phrase “automotive jackassery”. That fits right in with my impression. Wind tunnel testing is the last thing they would do.

A lot of serious interest in cars is out there. Have you ever seen the attendance figures for motorsports compared with other professional sports? Leno’s Garage does OK, and this highly specialized blog, mostly interesting to technophile EV and environmentalist fans, now has over 340,000 hits.

Personally, I could never live in the Castro (it’s in SF, right?), not that there’s anything wrong with anyone who does, but it makes me wonder why you’ve alluded to that sort of thing now and in the past.

Comment by Steve S.

# Steve S wrote:
## I just looked at the Top Gear site, which prominently featured the phrase “automotive jackassery”

Well, that show has a very large following and their ‘clowning around’ format has a wider appeal compared to a typical ‘dry’ automotive review show. My wife enjoys a bit of Top Gear now and then and there is no chance she would go for any other auto show I have watched.

My biggest problem with the show is their repeated disrespect for the environment. They tend to burn up a lot of vehicles (supposedly accidentally, but come-on-now), and they like to go off-roading in untouched places. They also have a particular disdain for hybrids and EVs, although we are hoping the Tesla will change their minds soon.

African plains incident
Jeremy on the environment
Their thoughts on the Prius

Comment by TEG

Steve S. wrote: “…I looked at that once to find that Clarkson guy was a ridiculous posturing twit, and automotive moron. I just looked at the Top Gear site, which prominently featured the phrase “automotive jackassery”. That fits right in with my impression…”

I agree wholeheartedly. But for me the beautiful photography, long looks at amazing cars and the fun fluff pieces make it worth the watch. Two episodes to see. When big guy JC drive the worlds smallest production car through the cubicles at the BBC and any episode with a car over $250K.

“…but it makes me wonder why you’ve alluded to that sort of thing now and in the past.”

Every time I write, I’m thinking of you, Steve.

Comment by vfx

Chris- ah ha!- not forgetting the Buggles (Beatles) song “For You Blue”. I like the chant of the Univ. of Nebraska football tram: “Go Big Red !”- yeah, just go-ASAP. UPS has a truck called a “hydraulic hybrid”- saw CNN video online showing how it works-pressurized hydraulic fluid- truck uses braking to help re-pressurize it. Eaton Co. (with someone else) makes them. They also have done a hybrid for Fed-Ex-but pretty sure it was another kind of tech.

Comment by T "Clouseau" J

TEG, Top Gear is much worse than I imagined. It’s not even the slightest bit funny to me. And like almost everyone else, I think I have a well above average sense of humor.

For people interested in romance rather than cars, it might be like a very mean-spirited Benny Hill show. It could represent the golden shower branch of love and affection.

As far as its popularity, it’s the LCD. I have a strong weakness for exceptionally bright women. One of the loves of my life is a world-famous archaeologist. She told me that most of her students decided to follow a career in archaelogy because of one book, by far the best-selling book on the subject: Chariots of the Gods. My understanding is that it purports to prove that many prehistoric artifacts were the result of visits of extraterrestrials, presumably in flying saucers, to early civilizations. Incidentally, in case you’re wondering, that premise is thoroughly contradicted by the archaeological record.

vfx, let me tell you something about good-looking people. We have lots of admirers. You happen to be from the wrong sex, and are wrong for me in every other way. I just hope you don’t turn out to be one of those damned stalkers.

Comment by Steve S.

# Steve S. wrote:
## TEG, Top Gear is much worse than I imagined.
## As far as its popularity, it’s the LCD.

When you say lowest common denominator, are you suggesting that it is low-brow and unrefined so it appeals to “joe six pack”? I think one appeal of the show (at least initially, but now not so much anymore) was that these non-professional, non-trained misfits got their own show to goof around with supercars and got invited as the “odd men out” to various automotive functions. There is some appeal to the thought people had of “hey I could do that”, and “those ordinary guys are so lucky to get those opportunities”. As the seasons went forward the guys actually started getting better and better at driving, their budgets got bigger, they got a pat formula going, and some of the early novelty started to run thin.

In a way there is a parallel to the Tesla story. Some non-automotive engineers got together and decided to start a car company with no formal training. The industry old timers scoff and prepar for the inevitable mistakes and learning curve, but a healthy portion of the rest of us stand on the sidelines and root for the newcomer to see if they can figure it out on their own.
Sometimes a fresh approach, not following the legacy roadmap can find a better way, other times they just have to learn the same old lessons the hard way.

SpaceX is another example of someone outside the field jumping in and trying to “re-invent the wheel” perhaps as a “better mousetrap”. With enough resources and persistence you can eventually figure out how to get things done.

When Bob Lutz went on Colbert Report I took notice. Some big car companies clamor to put their new prototypes on Top Gear instead of some more mainstream, traditional review program. Sometimes “letting your hair down” and letting the amateur wannabes participate gives you more credibility to a broader group. When Martin offered to let me be one of the first to drive his new Roadster it was perhaps one of those moments. I don’t think I was the only one surprised by that move, and I think he got a bit of good will by taking a risk on bringing some random fan into his world.

Comment by TEG

Steve S.,
Top Gear does have some good mixed with the bad (keeping the show interesting, and mixing it up a bit). For instance, some of their celebrity interviews are amusing. Seeing people like Roger Daltry come on the show and goof around can be fun.
How about one of their rivalry episodes like Porsche vs Ferrari?
Subaru sti vs Mitsubishi Evo vs Audi S4?
Sometimes their irreverent brand of over the top humor actually connects. Their Peel P50 review comes to mind.

Comment by TEG

Looks like GM might merge with Chrysler. Maybe down the road some day there will be no U.S. car companies, like England. They used to have a lot of companies, making some pretty neat cars, but I believe bad management by their “upper class system” bean-counting type managers took them all down. Seems like we have some of the same problems in light of CEO pay in this country. What’s just great is that there is spectacular capacity in the world, especially with all the tech. advances over the years, to make and do all sorts of things- but the economic system doesn’t allow it- not enough cash broadly circulating for lots and lots of people to buy all the possible capacity. On top of it we get a relatively small number of vastly overpaid, hyper-Gekko fools taking down the whole system now with impunity. Between the mortgage company jerks signing up everyone they could as fast as they could and selling risk as fast as they could- and all the Wall St.jerks falling all over themselves to buy it -and the govt. jerks not stopping it…. Guess whatever Martin’s new venture wuz, it’s been put into “two really nice refrigerators” for now.

Comment by T "Clouseau" J

TJ,

it’s my guess that we won’t find out what Martin’s next project is until December, at the earliest. That’s when his obligation to inform TM of any patent filings expires.

BTW, what do you make of the latest news regarding TM having only $9 million in cash? That’s the equivalent of 90 Roadsters. Seems like kinda low cash reserves for a company that’s had $150 million invested into it so far, and only delivered about 50 cars…

Comment by Chris Harvey

Chris- yes, I can shirley tell you, based on my investigations, that it is obvious-and Dreyfus agrees- that Musk is embezzling-and putting the cash in two very nice freezers. It also looks like Obama will make it-which I predicted many moons ago, based on early Rothschild link and the major media attention he got out of the blue starting abruptly a few years ago- indicating that “someone ‘up there’ (in high places) likes him”. But lest you think McCain isn’t “pre-approved” think, but of course, again. He is endorsed by ex-sec. of states Kissinger & George Schultz- those two guys being varsity Rothschild team members (butler and shoeshine boy respectively) for, like, forever . As a “leading conspiracy factualist” I can also say that the timing of the following looks pretty strange: by CBS 60 Minutes show report last Sunday, a key de-regulation allowing the current meltdown to happen occurred in the last week of the lame duck congress under Clinton in 2000-right before Bush came in. Over the last 8 years some govt. regulators- like Brooksley Born (per Washington Post article) were screaming-for years actually- that the sky could be falling on all this mortgage/investment stuff-she took it to the top: being Richard Lugar’s banking committee in the senate- he backed Greenspan and Rubin -not her. This means that “the world running cabal” obviously knew of the big potential for disaster- for years. Maybe-”could it be” that they set up this potential-”funny” how it “was started” right before Bush came in and blew up right as he leaves. Just like it was funny that within months of Bush being elected 911 happened. The “debt swaps” were insurance on the mortgage CDO stuff failing. No one knew how much of this mortgage funny paper stuff/debt swaps was out there, since it was all “private and unregulated and unreported”-which is what Born said was REALLY dangerous- since she knew at least that the cash in this was vast, based on “voluntary reporting”. So who KNOWS who was buying a lot of it : Rothschilds and assocs. “perhaps”! ? But these guys would have known that Titantic-like firms like Lehman Bros. didn’t have enough “debt swap insurance lifeboats on board”- so if they wanted to call in their debt swap insurance markers and say “pay me back Lehman”, which they could say at any time for any reason-they knew that they would get a lot of their cash back-as in “get on a lifeboat” before Lehman ran out of boats for everyone else. Of course once the rush for the boats was started everyone ran. Then a bunch of other similarly ill-equip. ships hit icebergs too. Of course “the cabal” would have known exactly what would happen-as “Chicken Little Born” knew, for sure. They would also have known ( and could have helped foster) that once the key regulation was de-regulated in 2000 that there could-nay would be a feeding frenzy- into shaky mortgages as the greedy Geckos of Wall St. and the mortgage companies got in on the latest rage. Also it has been reported by many that Greenspan kept interest rates too low for too long-leading to people to rack up credit card debt and buy houses they couldn’t afford-adding fuel to the de-regulation fire. Who knows ?- but there is real, verifiable “conspiracy factualist” fodder here-and how. Like I said: the timing-really curious. Like a Leslie Nielsen movie: “Bush 33 1/3( IQ’er’s) : the Final Insult”

Comment by T "Clouseau" J

TJ,

911 happened to change the national debate – you know, the one about whether GWB had actually won the election or not, whether the highest office in the land had been usurped. Plus it gave Cheney a convenient excuse to enact many changes in a very short time period without too much resistance. In retrospect, the timing of 911 was very convenient for the Bush Administration.

You have probably seen this already, but if you haven’t, it’s worth a watch:

http://video.google.ca/videosearch?q=Mysteries+of+9%2F11&hl=en&emb=0&aq=f#

All the best,

Chris H.

Comment by Chris Harvey

@CH,

$9m cash does seem like a short supply – but its hard to tell what it actually means. Presumably the vast majority of that 150m initial investment was spent on RD and capital expenses – building the facilities and stores and so on. I think the plan had been to get the roadster off the ground and then do an IPO to raise the next round of funding – the current crises probably has them scared that they wouldn’t be able to raise what they need (probably 150-200m to get through the next round of development and get the Model S to a profitable place).

Presumably, if they are indeed losing real cash (it will be years before they sell enough to make back the development costs) on each Roadster built and sold, AND it looked like they were going to burn through their cash, they would up the price now for everyone who doesn’t have a deposit down.

Comment by Gabe

If I didn’t get a special deal on kWh for charging an EV, then at the rate I would pay to PG&E in Santa Cruz for all those extra kWh on my bill, and given the 439Wh/mile figure observed by Martin, driving a Tesla would cost me 15 cents per mile for fuel. Driving my Ford Taurus, on the other hand, currently (in this pre-election period of low gasoline prices) costs me 11 cents per mile for fuel. Even if unleaded regular goes back up to $3.30 at the pump, I would still be paying the same for “juice” per mile with a Roadster or my Taurus.

While I realize that people who buy Teslas aren’t all that interested or persuaded by fuel economy, and might also be able to tap into deals to get their kWh cheaper than I can, it is still disappointing not to be able to point to guaranteed lower fuel costs as the cherry on the Roadster’s sundae.

Comment by James Anderson Merritt

Another disappointing thing read here is the comment concerning ACP’s decision not to convert the newer Scion xB. I can actually look at the new xB without flinching, and had hoped an EV conversion of that model would be in the offing.

When I asked the same question via ACP’s website, some months ago, I never got an answer, so thanks to MarkW for posting the answer that he got here.

Comment by James Anderson Merritt

Chris- that’s a long video, I skimmed thru some of it. All I know iz: in architecture school they showed films, in an earthquake engin. class, of concrete buildings (columns, beams, and floor slabs) pancaking in earthquakes in places like Mexico City-the heavy mass of the conc. is bad news in a quake, as opposed to usually lighter steel construction -with more flexible “joints”. Buildings are engineered to take like double the “normal load”. There were a lot of floors above where the planes hit the twin towers- meaning like “far more than double load”. People I know said “it looks just like a demolition explosion collapse-how could the floors come down like that so fast ?”- but the engin. class films I saw were identical- once the huge weight of the floors above where the planes hit slams into the floor below- the “failure point” floor- it’s all over-and fast-talk about exceeding design load in a split second. If one of the planes had hit the Empire State Building I definitely don’t think it would have come down -that building being made with heavy I-Beams and a big fat solid conc. core. Some of the core area of the Twin Towers was not conc. but fire-rated gyp. bd.-only rated for like “1 or 2 hours”- and not designed to be torn up by flying debris either, obviously. Also, the span from the core to the outside walls of the Empire State Bldg. is less. The floors of the Twin Towers were made with kind of long span, lightweight trusses- “the better to melt” especially with sprayed on fireproofing blown off or damaged by the crash. In the video people talked of “explosions” at or near the ground-who knows, water pipes, sewer lines, elect. whatever-with all that heat above going down in the lines (?) . In any case,” all you’d need is charges” way up high and BAM-pancake collapse, per above- no problem. What’s an explosion way down at the ground got to do with the pancaking that happened way up there anyway ? I think the bldgs. came down legit on their own-but the event itself was planned not, at the ultimate top level, by any arabs-they were all just “patsies du jour- as per the usual M.O.”.

Comment by T "Clouseau" J

TEG, I’m not surprised that Martin chose you to be among the first to drive his car. Your posts speak for themselves. I always enjoy them and find them interesting.

My Chariots of the Gods story was trying to point out that success or popularity or fame aren’t good indicators of merit. The author of that pile of crap got much more wealth and fame out of it than serious archaeologists achieve in their whole careers.

I’ve only seen Top Gear once, other than your links, so I’m not on firm ground to comment, but I still find it repulsive. It’s not important or all that interesting, but I have a theory, or group of related theories, why a lot of reasonable people might find the show amusing and entertaining and others not. I’ll have to wait until my workplace adventures calm down to sketch it out. Incidentally, it explains the special meaning I’m giving to the L in LCD.

Writing is slow and difficult going for me, esp. about an unfamiliar field, and involving a theory that’s not exactly mainstream. And one that might be offensive if misinterpreted.

Here are a couple of my somewhat similar and easier to expain ideas.

Alcoholism is not a disease, and not primarily an addiction, but a belief system.

The idea of only five senses for humans seems ridiculous. How can you ride a bicycle on a parking lot blindfolded? What’s that sensation you get in an elevator? What makes you seasick? What are those semicircular canals near your ears for?

Comment by Steve S.

Tesla related news today:
Existing investors promise up to $40 million more.
Fisker comments on lawsuit developments

Martin sez:

What a waste of money that Fisker suit was. Damned shame.

Comment by TEG

# Steve S. wrote:
## I’ve only seen Top Gear once, other than your links, so I’m not on firm ground to comment, but I still find it repulsive. It’s not important or all that interesting, but I have a theory, or group of related theories, why a lot of reasonable people might find the show amusing and entertaining and others not.

Well, I am not going to spend a lot of effort trying to “defend” the show. Yes, it is crass, irreverent, uncouth, outrageous and intentionally disturbing at times. They spend some effort targeting the “Beavis and Butthead” crowd.

With that said, I am guilty of finding it entertaining at times. I suppose for that reason I am a hypocrite for criticizing Tesla for their participation in the “Gumball 3000″ rally. Well, if you look at Top Gear as just some warped fantasy, not meant to reflect reality then it isn’t out of line to pan those who would copy it.
Like those disclaimers in “Jackass” (or even Mythbusters) which say “Please! Don’t try this yourself!”

Comment by TEG

Just weighing in the TG debate, I enjoy the show, precisely because of its crass, irreverent, uncouth, outrageous, and intentionally disturbing nature.

The closest parallel I can think of are those old Beatles music films (pre-video music videos, essentially). The pillow fights and assorted jackassery had nothing to do with music, but was just silly fun. In TG, the cars are just an excuse for the ridiculous behavior; I happen to enjoy both, but can easily see how the latter could ruin the former, for some.

Comment by Gabe

Gabe, are you sure you won’t write three posts telling me how good the show is, and then decide that you don’t want to defend it when I suggest that I have some thoughts on why a lot of people like it and others don’t?

There’s no debate. I have a lot of respect for TEG and I thought he deserved a thoughtful response to his messages, even though I dislike spending any time thinking about things that annoy me, and I certainly didn’t want to expend any great effort on writing about them, so I’m glad he lost interest.

My theory about why some people like it and others don’t, however, has nothing to do with the show. It’s about cultural and generational factors, and is largely speculative, but fairly interesting I think. At this point I won’t sketch it out unless more than one person begs me to.

Did I mention that four of my favorite living comedians are Sarah Silverman, Wanda Sykes, Susie Essman and Molly Shannon? My favorite dead one is Sam Kinison. Some of them are irreverent at times, but it’s done with intelligence, wit, comedic talent, and underlying truth.

It’s no doubt true that TG is improving, and that there’s more merit in what you and TEG wrote than I’m admitting.

You don’t have to be a jackass to enjoy jackassery. But it helps.

Comment by Steve S.

# Steve S. wrote:
## Wanda Sykes
I think she is very funny. Can get me to laugh with just an expression.
## Molly Shannon
Not so much.
## Sarah Silverman
She’s just after Matt’s Tesla.
## Susie Essman
Only know her from Curb Your Enthusiasm.
(Speaking of irreverent, outrageous, and intentionally disturbing!)
[Trivia: my dad was asked to play a part in that show, but without a SAG card they had someone play him instead]

You ever watch Arrested Development?

Comment by TEG

So Steve is good looking? I just liked his brain. Smart women? Right now I like Rachel Maddow. Funny? Try Catherine O’Hara.

Comment by vfx

[...] After using a meter to track power usage, Eberhard calculated that 22% of his car’s juice was being wasted while parked. He also notes that this constant activity causes significant wear and tear on the pump—most likely diminishing its useful life by about 2 years or 20,000 miles. Eberhard is no longer with Tesla Motors, but when he speaks, his former colleagues should listen up and get the problem fixed. [Teslafounders] [...]

Pingback by Gadget» Blog Archive » Electric Tesla Roadster Wastes Tons of Energy When Parked [Tesla Motors]

A friend loaned me several Arrested Development DVDs, which she loves, and I immediately noticed that Jeffrey Tambor was in the cast. He was great in The Larry Sanders Show, one of my all-time favorite comedy series. There are only a couple of DVDs, but I’m happy to own them.

I’d prefer AD to be a lot more edgy and a little less whimsical, but that’s just my taste.

I’m a big fan of Curb, but I can’t take too much of it at one sitting. I esp. enjoy the ones with happy endings, and anything with Gina Gerson. Did you notice Larry David’s choice of cars?

Incidentally, I stole the good-looking people line from a Larry David standup routine. It was a jokey repsponse to what I thought was a jokey comment.

I can’t pass up mentioning the wonderful humor and stories in the special features of the Reservoir Dogs DVDs. First of all, the Quentin Tarantino http://video.google.com/videosearch?hl=en&q=tarantino&__q=tarantino&btnG=Google+Search&lr=&dur=&so=0&num=10#hl=en&q=tarantino&__q=tarantino&btnG=Google%20Search&lr=&dur=&so=0&num=10&start=20
bio story is a good one, and the bios and stories of the cast members are also. The background material on crime fiction authors and the genre is extensive and interesting.

Just the audio of Stephen Wright recording the disk jockey material that plays on a radio station in the background of the movie is worth the price of admission. Almost every line is followed by a break for the laughter of Wright, Tarantino and the crew to die down. At one point Wright comments, “This is so wrong.”

Don’t miss the audio interview with the prison inmate, a former getaway car driver.

Since this is pretty much a dead-ended section I’ll give another example of Tarantino’s thoroughness: at the beginning of Jackie Brown a small-time illegal gun merchant (Sam Jackson) is showing an old prison friend (Robert DeNiro) a demo VCR tape of his products. A few seconds of it is shown on his TV while Jackson talks over it. Tarantino wrote, produced and shot the entire video, which he called Chicks With Guns. It’s on the Jackie Brown special features. He rounded up several (mostly) machine guns and lots of ammo, and several beautiful athletic young models in bikinis, then went out to the desert. The models each showed and described one of the guns and fired it at a target.

Tarantino is hugely popular in England, much more so than here, and it’s easy to imagine the writers of Top Gear borrowing some of his ideas.

Comment by Steve S.

Sorry, this is the link I intended, with any luck. It’s to Charlie Rose – Quentin Tarantino.

http://video.google.com/videosearch?hl=en&q=+%22quentin+tarantino%22+-wright+site%3Avideo.google.com&__q=&btnG=Google+Search&lr=&dur=&so=0&num=100#

Comment by Steve S.

# Steve S. wrote:
## Did you notice Larry David’s choice of cars?

Of course, the “very rich guy driving the humble Prius” is/was a notable feature of that show. And Larry made plenty of Prius comments in the show. Did you notice he upgraded from 1st gen to 2nd gen along the way?

Now I wonder how much Larry wanted to make the Prius be part of the show as apposed to pressure from Laurie. (Unfortunately another marriage that didn’t last).

## …special features … (Sam Jackson)

Another hilarious DVD extra is the fake retro cartoon The adventures of Mr. Incredible with a supposed early look at Samuel Jackson’s Frozone character. (Actually as I rewatch it now it doesn’t seem as funny as I remember. Maybe you need to have the kids watch along, or have just watched the incredible animation of the movie and then be struck by the stark contrast of the joke cartoon).

Comment by TEG

The comments on that Adventures of Mr. Incredible video suggest that the version with commentary is much funnier… That is probably why I remembered it better than what I found on Youtube. Guess you will just have to buy the DVD, or better still, the Blu-ray.

Comment by TEG

OK, here it is:
The adventures of Mr. Incredible (with Commentary)

Comment by TEG

Dear Martin,

you might not remember me, but I was the global CEO of Lotus Engineering right up until Oct2007.. We have met in England in April 2007. I am now running Detroit-Electric.. I would love to invite you to try out our technology.. we have 7 pre-production sports cars running in Europe. We plans to go into volume production by June 2009

here is some technical specification.

0-60 mph under 4 sec
top speed : 230km
range per charge (normal drive cycle): 320km
13A charging takes 8 hours
32A charging takes 3.5 hours
150kw air-cool motor
advanced LiPO battery – operating range +70 C to -20C (air-cool)

Comment by Albert Lam

I know I’m late to comment on this but from scanning the articles it sounds like the ESS coolant pump is designed to prevent battery heat problems.

Tesla might want to check with Neal Sakai of Zero Motorcycles. He has a patent on an L-ion configuration that prevents the heat issues that can arise. I believe this is why he’s able to run the Zero without any cooling system on the battery pack. You can check them out http://www.zeromotorcycles.com.

Incidentally it is a fine machine. I rode one back in 2007 and as motorcycle enthusiast I was hooked!

Comment by Jesse

[...] LiPO battery – operating range +70 C to -20C (air-cool) Comment by Albert Lam November 16, 2008 @ 4:36 am __________________ . . . . . . The world loves to be [...]

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Hi
This is very interesting, as it would point to a passively balanced battery bank. Energy waste and heat generated are the tell tale signs of a passively balanced battery bank. On a 100k sports car? primitive!!!!

Martin sez:

Not so. The pump IS the energy waste, and the pump running has nothing to do with heat (except perhaps the heat generated in a catastrophic failure.)

Comment by Jimmy

anyone knows what Martin’s next project is about? Hope to get more info on it next year :) :) :)

Comment by van

Dear Martin,

DHL is planning to organize the first electric grand prix race in brands hatch england in January.. we have been invited to enter two of our electric elises.. I wonder would you be able to bring your car to take part? it would be a good chance to exchange and share ideas . remember we are trying to move the industry forward.

I believe it is a 15 – 20 laps race 2.5km per lap..

Albert Lam, Detroit Electric..

Comment by Albert Lam

[...] Interesting post on Tesla design flaw… I was reading the founders blog and came across this entry from back in october that seemed to go unnoticed… Apparently the cooling pump for the battery pack runs constantly for unknown reasons. The interesting part is that eberhardt ran some tests and determined that the pump is using 22% of the overall charge capacity for the roadster. There are a number of theories put forth but the prevailing wisdom is that the coolant is kept circulating on the off chance that a cell in the battery pack fails and undergoes thermal runaway. Even more interesting is that tesla provides no explanation whatsoever as to why except to say that the pump running constantly is normal. Interesting stuff… the post is here: Wasting Energy like Two Really Nice Refrigerators Tesla Founders Blog [...]

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I talked to someone at the Menlo Park Tesla store yesterday (12/9/2008) and was told they would fix the ever-running pump soon. If I understood the explanation correctly, the pump currently runs whenever the battery is more than about 60% charged and they will change this threshold to somewhere around 85% to 90%. This will mean that if you charge to the normal level (or the storage level) the pump will turn off. If you use either the range or performance charge level (both of which are 100% charge) the pump will stay on.

When is “soon”? I don’t know.

BTW, the charger by itself uses 1kwh in 15 days. I was curious about this so I left the charger turned on after it was installed even though I don’t have my car yet. I also had a meter installed to measure the power used by the car, which is how I know it used 1kwh in 15 days. This isn’t bad (less than 3W). Just another “zombie” load in the house when the car isn’t charging. I suppose I could (maybe should) turn the charger off when the car isn’t plugged in to it.

Martin sez:

I am really glad to hear about the pump fix. Mine has gotten so loud that I am pretty sure it needs to be replaced already!

Thanks for the charger measurement – I’ve been meaning to do the same experiment. It turns out to be quite simple to turn it off when you are done charging – I do it every day. (For those of you who don’t have a Tesla charger, there is a circuit breaker on its left side that shuts it off completely.) You just have to make a habit out of it, or write yourself a big sign.

Comment by Steve Uhlir

Tesla just indicated that “soon” means starting next week for the firmware change to cause the pump to run less. (Hmm. And I may get my car Saturday. Perfectly pessimal timing. I don’t get the pump fix and I don’t get the tax credit.)

WRT turning off the charger, I’m not at home right now so I can’t check on my unit but I know there is a big switch on the right of my charger that seems to turn it off and I’m pretty sure there is nothing on the left side. (I’ve also got a shut-off on the 90A circuit that is conveniently located so no matter how recalcitrant the charger is I know I can turn off 100% of the power.)

Martin sez:

See my comment above – the switch on the right side of the unit is its circuit breaker, and it does shut the thing off completely. I shut mine off when not in use.

Comment by Steve Uhlir

Martin, my comment about the right side was because your comment said “(For those of you who don’t have a Tesla charger, there is a circuit breaker on its left side that shuts it off completely.)” That’s a copy/paste so I didn’t make any transcription errors… and you said “left.” (You most have meant “the other left,” right? ;-)

Martin sez:

Oops :-) We lefties get the whole left and right thing messed up all the time.

Comment by Steve Uhlir

“Left handers are the only people in their right mind.” (I’m a left-hander as well.)

Comment by Steve Uhlir

For what it is worth, my son, and brother are left handed (is it genetic?), but I am definitely right dominant.

Martin sez:

In my family, the girls and I are all left handed. Poor Brian is the only right-hander in the house! He will grow up with an odd perception of right-handedness :-)

Comment by TEG

I can confirm that with firmware version 3.1.12 the pump issue seems to have been resolved. My car is completely silent at when charged up to 100% in Standard mode (ie 90% of the full Range mode capacity). Thanks guys!

Martin sez:

Can’t wait for the firmware upgrade. I think I already need a new pump – mine has gotten VERY loud.

Comment by Bill Arnett

Further confirmation from Jurvetson’s flickr:
“…They just upgraded me to Powertrain 1.5 and firmware 3.1.12
It’s much smoother and has the rail gun torque that I had read so much about. Also, the battery coolant pump now shuts down when parked (an irksome precaution in early models that is no longer needed)…”

Comment by TEG

Martin,

I may have missed this as I have been busy for the past 3 or four months, but did you get the 1.5 drive train upgrade yet? How about the firmware upgrade to fix the coolant pump?

BTW, for anyone who’s interested, I’m also a leftie… :) .
Martin sez:

no 1.5 drivetrain, no firmware fix yet. And my pump gets louder by the day!

Comment by Chris Harvey

Hi all, I am puzzled with this cooling problem in Tesla. As someone who had converted a few cars into electric (my hobby and a second job) and drive my own conversion for five years, I have never had this problem with the thunder batteries. And I am from Sydney, where the temps are predominantly medium-high year-round. My thinking is that the choice of batteries is the reason. With how-many-thousands of individual AAA batteries you are bound to have cumulative heating effect in a tight space.

To people I do connversions for, I suggest to go for larger cars to start with. Small cars are not suitable for electric systems. Sorry Martin, but the size of Tesla car is likely one of the major problems here, along with the number of batteries, in my experience. I just do not have that problem. Batteries exploding/burning randomly is another thing…

Martin sez:

I suggest reading the comments here. This is not a problem inherent in the batteries – it is a mistake made by Tesla, and one they have fixed with a recent firmware change.

By the way, the Tesla uses zero AAA batteries.

Comment by Dragan

Yes, they are a bit bigger, aren’t they? It is a bit difficult to judge the size from the images on the internet. And I had in mind the biggest of those small batteries, whereas AAA are the smallest.

I read the whole tread, by the way.

I still think the number of the batteries is the real problem. With so many of them, it is to be expected that large temperatures will form. And since they are wrapped in a metal casing, the temps are accumulating and growing progressively, hence the need for a lot of cooling. I install only fan cooling and that does the job just fine, even during the hot australian summers. And with chinese batteries.

So far, five years down the track, less than 10% failed during re-charge or drive. 16 cars, 1700 batteries (including end of life replacements.

Comment by Dragan

Hmm, what about using a temperature sensor to prevent unnecessary cooling? (e.g. someone in Alaska will need much less cooling than someone in San Diego)

Plus, maybe the guys at Tesla could come up with a system that combines the air conditioning with this battery cooling system (will save you some more electricity).

Comment by Sorcerer

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